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Introduction to Fuji Barium Ferrite Technology
1. FUJIFILM Confidential
Introduction to Fujifilm’sIntroduction to Fujifilm’s
Barium Ferrite TechnologyBarium Ferrite Technology
December 2012
FUJIFILM Recording Media
2. FUJIFILM Confidential
“Management of exponential data growth continues to be one
of the greatest challenges for IT managers in light of
shrinking IT budgets and environmental concerns. Tape
storage is indeed alive and is the key to success in meeting
the data growth challenge in a reliable, cost effective and
environmentally safe manner.”
2
Nate Shibata
General Manager Recording Media Products Div.
FUJIFILM Corporation
Tape is the Key to Success
3. FUJIFILM Confidential
Increasing archival data.
Tape’s advantage over HDD.
Fujifilm’s leadership in Tape industry.
Core technology “NANOCUBIC”.
About Barium Ferrite.
- 3 advantages of Barium Ferrite.
- 4 features of Barium Ferrite.
- How the 4 features contribute to the 3 advantages.
Summary
Contents
3
7. FUJIFILM Confidential
0
10
20
30
40
50
60
70
80
90
100
Data access frequency decreases with the passage of
time. In general, 70%~80% of data is rarely accessed
again.Should this remain on disk?
Graph of time after data created vs data access frequency
Dataaccess
frequency(%)
7
Source: TSR report
The Reality of Data
8. FUJIFILM Confidential 8
Studies show that…
the total cost of ownership of LTO5 tape system is 15X
less than disk for long term data archives while disk
consumes 238X more energy to store the same amount of
data.
Tape’s Advantage over HDD
Source: The Clipper Group
9. FUJIFILM Confidential
Tape VS HDD Archive cost comparison
eg) Data amount increase from 3PB to 88PB in 12 year archive.
Cost(MillionUS
Source: Clipper Notes, December 23, 2010
9
Reasons why People use Tape
1) Cost Benefit
0.00
20.00
40.00
60.00
80.00
Tape HDD
Running/ cooling energy cost
Space (area) cost
Hardw are/ Media Maint ainance
10. FUJIFILM Confidential 10
Reasons why People use Tape
2) Further Advantages of Tape
Greater capacity with potential density increases.
Ease of removability.
Ease of scalability.
Supports WORM (Write Once Read Many).
Supports encryption.
LTFS (Linear Tape File Systems).
Tape system have further advantages such as below.
It is truely the ideal solution for long term data storage, now
and in the future.
16. FUJIFILM Confidential
19561956 First successful computer “FUJIC” made in JapanFirst successful computer “FUJIC” made in Japan
19651965 First memory tape made in JapanFirst memory tape made in Japan
19771977 First floppy disk made in JapanFirst floppy disk made in Japan
19941994 ATOMM Technology AnnouncementATOMM Technology Announcement
20002000 World’s first qualified LTO Ultrium 1World’s first qualified LTO Ultrium 1
20012001 NANOCUBIC Technology AnnouncementNANOCUBIC Technology Announcement
20062006
FUJIFILM Technology (BaFe) contributed IBM
demo of Worlds first Multiple Terabyte storage
FUJIFILM Technology (BaFe) contributed IBM
demo of Worlds first Multiple Terabyte storage
20102010
Joint Announcement about 35TB Tape with IBM
LTO Ultrium 5 released (1.5TB)
Joint Announcement about 35TB Tape with IBM
LTO Ultrium 5 released (1.5TB)
20122012 And Now LTO6…And Now LTO6…
History of Fujifilm Recording Media
16
17. FUJIFILM Confidential
The Challenges for Tape
How small can magnetic particles be without losing their
magnetic power?
How thin of a magnetic layer can be coated uniformly on
tape?
How well are these smaller particles uniformly dispersed
within new polymer compounds?
Let us show you our core technology,
the key to success.
17
22. FUJIFILM Confidential
Recording
Density [Gbpsi]
0.01
0.1
1.0
50-100nm
1μm
199
0
200
0
201
0
10
0.2 ~ 0.3μm
3 ~ 5μm
2 ~ 3μm
1μm
50-100nm
ATOMM
NANOCUBIC-MP
MP
NANOCUBIC-BaFe
0.25μm(Particle Size)
0.1μm
35-45nm
10-20nm
Magnetic
Layer
Magnetic
Layer
Magnetic
Layer
Magnetic
Layer
Non Magnetic
Layer
Non MagneticNon Magnetic
LayerLayer
Non MagneticNon Magnetic
LayerLayer
Substrate
Film
Substrate
Film
Substrate
Film
Substrate
Film
Expansion of
Digital
Recording
< Key factors >
Thin magnetic layer
Small magnetic
particles
Progress of Media Technologies
22
23. FUJIFILM Confidential
We have been continuously improving each technology.
Barium-Ferrite is a new material in NANO-Particle.
Fujifilm Core Technology
23
Barium Ferrite Magnetic Particles
Fujifilm’s Unique Technology
24. FUJIFILM Confidential
By applying Barium Ferrite particles to the advanced
NANOCUBIC, we produced the;
First LTO in the World with Barium
Ferrite
LTO Ultrium 6
Introduced on 21st
November 2012
24
LTO Ultrium Generation 6 Tape Cartridge
+ =
25. FUJIFILM Confidential
What is so great about Barium
Ferrite?
25
To begin,
let’s look at the fundamentals of
magnetic recording…
26. FUJIFILM Confidential
Single Bit Cell These are “magnetic particles”
+ bit cell + bit cell + bit cell- bit cell- bit cell
26
Surface of Magnetic tape
Data tape consists of tiny microscopic “magnetic particles” uniformly
dispersed and coated on the surface of tape, then small cells so called
“bit cell” are written onto it.
Each cell is magnetized as either positive or negative and multiple
combinations become data (just as digital data is made up of 1s and
0s).
Bit Cell & Magnetic Particle
27. FUJIFILM Confidential
MP BaFe
27
New Particle to Support Future Tapes
The biggest difference of LTO6 from the past
generations is that this time Fujifilm elected to
use Barium Ferrite magnetic particles instead of
using the current metal particles.
Again, this is Fujifilm’s unique technology.
29. FUJIFILM Confidential
High Capacity
Recording Stability
Long Archival Life
3 Major Benefits of Barium Ferrite
To explain these benefits, we need to
understand the 4 features of Barium Ferrite.
29
30. FUJIFILM Confidential
1. Small Particle Size
2. High Magnetic Property
3. Perpendicularly Magnetized
4. Oxidized Material
4 Features of Barium Ferrite
30
33. FUJIFILM Confidential 33
Less Signal Noise
Example: Compare high resolution picture and low resolution picture.
Smaller the particle, larger the data in one bit cell. More
data in a cell results in less noise and clearer signal.
Small Particle = More Particles in single Bit Cell = Less
Noise
High Resolution
(More Particles)
Low Resolution
(Less Particles)
35. FUJIFILM Confidential
Disadvantages of MP
• MP’s magnetic property depend on it’s aspect ratio. As
the size gets smaller magnetic property becomes lower
(performance as a magnetic particle becomes poor).
• MP is horizontally magnetized whereas Barium Ferrite is
vertically magnetized.
2. Perpendicularly Magnetized
35
Advantages of Barium Ferrite
• Barium Ferrite’s magnetic property does not
depend on it’s shape.
• Barium Ferrite is perpendicularly magnetized.
36. FUJIFILM Confidential 36
2. Perpendicularly Magnetized
- Bit Cell + Bit Cell - Bit Cell+ Bit Cell
- Bit Cell + Bit Cell - Bit Cell+ Bit Cell
Because MPs are horizontally magnetized, the particles
tend to cancel (demagnetize) each other → Output Loss.
Since Barium Ferrite is perpendicularly magnetized, above
phenomenon does not occur.
Less
Output
Loss
37. FUJIFILM Confidential
3. High Magnetic Property
37
Barium Ferrite magnetic
particles has a higher
magnetic property
compared to metal
particles.
High magnetic property leads to
less output loss.
38. FUJIFILM Confidential
2 & 3 → High Output
- Bit Cell + Bit Cell - Bit
Cell
+ Bit Cell
Perpendicularly Magnetized
High Magnetic
Property
Less output
loss
Therefore…
Barium Ferrite tapes have
a Higher Output when
compared to MP tapes.
38
40. FUJIFILM Confidential
- 80
- 70
- 60
- 50
- 40
- 30
- 20
- 10
0 10 20 30 40 50
Fre que nc y / MHz
Output/dBm
C u rre n t MP Ta pe
La t e s t Ba Fe Ta pe
Sys t e m No is e
1+ 2 High Output & Low Noise
40
Output
Noise
The gap between Output and Noise shows the performance of
the tape. We call this Signal to Noise Ratio (SNR).
You can see from the graph how much better tape using
Barium Ferrite is compared to tape using MP.
41. FUJIFILM Confidential
High Capacity
(High Density)
41
BaFe’s performance is
greater than MP.
High SNR (= great performance)
This graph shows the change of SNR of MP and BaFe tape as
the recording density changes.
42. FUJIFILM Confidential 42
Two Benefits that Arise from High SNR
- 80
- 70
- 60
- 50
- 40
- 30
- 20
- 10
0 10 20 30 40 50
Fre que nc y / MHz
Output/dBm
Cu rre n t MP Ta pe
La t e s t Ba Fe Ta p e
Sys t e m No is e
High SNR contributes to…
High Capacity
Stable Recording
44. FUJIFILM Confidential
LTO-5 MP
1.5TB
LTO6 BF
2.5TB
BF-2nd
35TB
High Capacity “Bit Size and Capacity”
Barium Ferrite enables production of
tapes with much smaller areal density
resulting in tapes with much higher
capacity.
This is possible because Barium
Ferrite tape has great performance
even when bit cells become small.
44
45. FUJIFILM Confidential
29.5 billion bits
per square inch
would result in a
35TB (native),
tape cartridge.
Fujifilm’s Barium Ferrite magnetic tape particles established the world’s
highest areal density of 29.5 billion bits per square inch.
45
Barium Ferrite is Way Over Market Requirement
46. FUJIFILM Confidential
Fujifilm’s Barium Ferrite technology has already exceeded the
requirement for LTO Generation 8.
46
Potential to Achieve LTO Future Generations
48. FUJIFILM Confidential
Barium Ferrite tape cartridges can be read/written to properly
even when the drive head is worn down after repeated use.
MP
BaFe
Tape
Tape
Tape
Tape
OK
OK
Head Wear
Head Wear
Hard to read each cell and may
become an error.
Stable Recording
??
48
Tape’s performance covers
the diminished drive
performance.
51. FUJIFILM Confidential
MP is mainly made of iron (Fe) therefore it will oxidize after time
and it’s magnetic property will deteriorate. In order to slow that
down, outer layer of MP is intentionally oxidized from the beginning.
3. Barium Ferrite is an Oxide (=stable material)
51
Barium Ferrite is mainly made of an oxide,
therefore it does not lose it’s magnetic
property due to oxidization.
52. FUJIFILM Confidential
+ bit cell + bit cell- bit cell
+ bit cell + bit cell- bit cell
Can no longer read/write in this cell…
MP
Barium Ferrite
The performance becomes low
and at some point the bit cell
becomes invalid.
Since Barium Ferrite is an oxide
it does not deteriorate due to
oxidization and can maintain it’s
performance.
52
What Happens when Particle Oxidizes?
53. FUJIFILM Confidential
Can used effectively after more than 30 years
【 Accelerated evaluation 】 Measured change of tape’s magnetic
property under temperature of 60 degrees and humidity of 90%. It is said
that 1 day under such environment corresponds to 1 year in ambient
Change of
magnetic
property.
53
Barium Ferrite has Longer Archival Life
55. FUJIFILM Confidential
Current coating with MP
New coating technology
for Barium Ferrite
Thin and Uniform Magnetic Layer
55
Magnetic layer
Non-magnetic
layer
Non-magnetic
layer
Magnetic layer
Thin and uniform magnetic
layer enables stable output
resulting in stable recording
(unstable output cause
noise).
56. FUJIFILM Confidential
Head
Head
Average center
line
Spacing Loss
Surface contact
Average
spacing
Point contact
Current MP Coating Technology
New Coating Technology for
BaFe
Smaller undulation with small and uniform protrusions.
Excellent surface design contributes to stable recording.
Concept to reduce spacing loss with low friction
Surface Design
56
59. FUJIFILM Confidential
-Tape storage is proved to be the ideal solution for high
capacity, high reliability, efficiency and low cost archiving.
-Technology to support tape’s largest benefit “high capacity”
has been continuously improving. Now with the Barium
Ferrite, tape proved it’s potential to support another 10 year
roadmap and in 2011, StorageTek’s T10000 (5TB) and
IBM’s JC media for TS1140, the two first tape cartridges
using Barium Ferrite were introduced.
-Fujifilm is determined to continuously contribute to future
development of tape to meet increasing demand of data
recovery and data archive requirements.
59
Summary
60. FUJIFILM Confidential
High Capacity Recording Stability
Long Archival Life
1. Small Particle Size
2. High Magnetic Property
3. Perpendicularly Magnetized
4. Oxidized Material
Less Noise High Output
High Performance
+
Improved Coating
Technology for BaFe
60
Hinweis der Redaktion
Now take a look at history of FUJI Recording media products division.
Recording Media Div has a long history. One of the key technology of FUJI FILM is very thin layer coating technology from a long time ago, it was very natural for FUJI to enter into magnetic tape business.
This is not a magnetic tape business, but FUJI made a First Computer made in Japan for designing the optical lense which requires very complicated calculation. Now this is preserved in National Scientific Museum in Tokyo.
From here, I will talk about detail of Fujifilm tape technology.
Our tape technology based on NANOCUBIC technology.
NANOCUBIC technology is composed following three technology.
First is NANO-particle technology. it is nano-particle synthesis technology.
Second is nano-coating technology. It is coating technology for nano-order thickness.
Third is nanodispersion technology. It is dispersion technology for monodisperse nanoparticle.
Each technology keeo on evolving.
Barium Ferrirte is the latest technology in nanoparticle technology.
Bit size and tape capacity used in the above demonstrations
MP
Bafe
Bafe 2
Now take a look at history of FUJI Recording media products division.
Recording Media Div has a long history. One of the key technology of FUJI FILM is very thin layer coating technology from a long time ago, it was very natural for FUJI to enter into magnetic tape business.
This is not a magnetic tape business, but FUJI made a First Computer made in Japan for designing the optical lense which requires very complicated calculation. Now this is preserved in National Scientific Museum in Tokyo.
Now take a look at history of FUJI Recording media products division.
Recording Media Div has a long history. One of the key technology of FUJI FILM is very thin layer coating technology from a long time ago, it was very natural for FUJI to enter into magnetic tape business.
This is not a magnetic tape business, but FUJI made a First Computer made in Japan for designing the optical lense which requires very complicated calculation. Now this is preserved in National Scientific Museum in Tokyo.
From here, I will describe the smooth surface.
This slide shows the surface design concept, by which low friction and narrow spacing are realized simultaneously with smooth surface.
Upper figure is the schematic surface profile of previous demonstration tape medium. Lower is that of the latest one. The main component in this surface profile is long pitch wave undulation. This surface causes high friction because real contact area between tape and head is large becaue of surface contact, as shown in this figure. Low friction is achieved with the small contact area between head and tape with point contacts as shown in this figure. We tried to create the surface profile to be reduced long pitch wave undulation and provided many uniform low height asperities.