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I N C O R P O R AT I N G
f i s h far m ing t e c h no l og y

January | February 2014
X-ray microtomography: a new tool in
assessing the properties of aquatic feed

International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom.
All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
information published.
©Copyright 2014 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form
or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058

The International magazine for the aquaculture feed industry
FEATURE

X-ray microtomography:

a new tool in assessing the properties of aquatic feed
by Vukasin Draganovic, feed production researcher, Skretting Aquaculture Research Centre, Norway

S

ustainability	 of	 aquafeeds	 implies	
the	 use	 of	 ingredients	 originating	
from	 different	 sources	 and	 alternative	 locations.	 As	 a	 result	 of	 this,	
there	 is	 an	 increasing	 trend	 to	 replace	
fishery-derived	ingredients	with	a	variety	of	
plant	sources,	especially	legumes,	cereals	and	
oilseeds.	 If	 we	 look	 further	 into	 the	 future	
it	 is	 likely	 that	 other	 sources,	 for	 example	
bacterial,	 yeast	 and	 algae,	 will	 also	 become	
viable.	 Besides	 the	 nutritional	 quality	 of	
feed,	 it	 is	 necessary	 to	 acquire	 knowledge	
about	 the	 functionality	 of	 these	 sources	 in	
the	 production	 process,	 before	 they	 can	 be	
fully	used	in	a	commercial	context.	In	other	
words,	 how	 these	 ingredients	 behave	 in	
terms	 of	 their	 processing,	 their	 interaction	
with	other	ingredients	and	the	end	physical	
quality	of	the	feed.	
The	 substitution	 of	 one	 ingredient	 for	
another	 is	 not	 simple,	 as	 it	 can	 alter	 physical	
properties	 of	 pellets	 including	 their	 durability	
and	 the	 absorption	 of	 oil.	 These	 mechanical	 properties	 of	 feed	 pellets	 can	 be	 clearly	
understood	if	we	can	effectively	describe	their	
structure.	
The	 problem	 lies	 in	 finding	 a	 suitable	
technique	 that	 can	 help	 in	 characterising	 the	
internal	structure	of	the	pellet.	The	downsides	
of	 traditional	 imaging	 techniques	 like	 light	 or	
electron	microscopy	are	that	these	techniques	
are	 two-dimensional,	 and	 that	 they	 just	 give	

information	 about	 the	 fracture	 plane	 of	 a	 product.	 In	
addition,	a	sample	needs	to	
be	 prepared.	 This	 usually	
involves	 cutting,	 which	 can	
in	 turn	 alter	 the	 product	
structure.	 Another	 option	
is	 pycnometry,	 where	 the	
pressure	 is	 applied	 for	 the	
penetration	 of	 gas	 into	 the	
porous	 fish	 feed	 pellets.	
This	 can	 however	 cause	
cracks	 in	 the	 cell	 walls	 and	
it	 seems	 therefore	 to	 be	 a	
less	suitable	technique.	

Figure 1: Micro-CT principle (Source: Bruker micro CT)

‘As is’ analysis
X-ray	 microtomography	 is	 an	 invasive	
imaging	 technique,	 meaning	 that	 no	 sample	
preparation	 is	 needed	 and	 the	 structure	 is	
analysed	 ‘as	 is’.	 So,	 no	 coating	 or	 vacuum	
treatment	 is	 needed	 to	 prepare	 the	 sample.	 Microtomography,	 like	 tomography,	 uses	
X-rays	 to	 create	 cross-sections	 of	 a	 threedimensional	 object	 (see	 Figure	 1).	 The	 term	
‘micro’	is	used	to	indicate	that	the	pixel	sizes	
of	 the	 cross-sections	 are	 in	 the	 micrometer	
range.	 The	 principle	 is	 very	 similar	 to	 that	 of	
a	medical	CT	scanner.	The	only	difference	to	
a	clinical	one	is	that	in	the	case	of	the	micro	
CT	 scanner,	 the	 X-ray	 source	 and	 detector	
remain	in	a	fixed	position	(see	Figure	2).
This	 technique	 allows	 Skretting	 techni-

Figure 2: Difference between clinical and micro CT instrument
(Source: University of Leicester)

34 | InternatIonal AquAFeed | January-February 2014

cians	 to	 see	 cross-sections	 of	 the	 inner	
pellet,	 without	 the	 usual	 need	 to	 physically	
cut	 the	 sample	 with	 a	 razor	 blade.	 Once	
the	pellet	is	scanned,	software	can	generate	
three-dimensional	 images	 of	 the	 sample’s	
morphology	and	internal	microstructure	with	
resolution	 down	 to	 the	 sub-micron	 level.	
Subsequently,	 various	 microstructural	 features	of	the	porous	pellet	including	the	average	 size	 of	 the	 cells,	 pore	 size	 distribution,	
cell	 wall	 thickness	 and	 its	 open	 and	 closed	
porosity	can	be	quantified.

Applications
Skretting	 Aquaculture	 Research	 Centre	
has	applied	this	imaging	technique	to	both	dry	
kernels	and	pellets	coated	with	oil.	Differences	
in	density	between	the	solid	matrix,	oil	and	air	
(void	cells)	can	be	easily	detected	by	X-rays.	
The	measurements	were	limited	to	an	appropriate	 volume	 of	 interest,	 that	 is,	 a	 cylinder	
located	in	the	centre	of	each	pellet	(see	Figure	
3).	From	the	right-hand	image	it	can	be	seen	
that	 some	 cells	 are	 still	 not	 yet	 filled	 with	
oil,	 although	 both	 products	 have	 the	 same	
density,	 were	 coated	 with	 the	 same	 amount	
of	 oil	 and	 have	 the	 same	 visual	 appearance.	
These	 results	 indicate	 that	 the	 infusion	 of	 oil	
into	 the	 product	 could	 be	 studied	 further	
with	this	technique.	For	example,	the	effect	of	
different	protein	sources	could	be	visualised	in	
future	research.
Using	X-ray	microtomography	to	visualise	
the	microstructure	of	fish	feed	can	also	assist
FEATURE

Figure 3: Three-dimensional models of two coated products obtained by XMT. The objects presented are the volume of interest,
not the whole pellet. The blue areas represent oil, white areas are void cells, and the continuous solid matrix is represented as
green or red (dense material)
in	 the	 further	 optimisation	 of	 the	 physical	
quality	 of	 the	 pellet.	 Applications	 include	 the	
reduction	 of	 undesired	 fat	 migration	 out	 of	
the	 product,	 increasing	 pellet	 durability	 or	
controlling	 the	 sinking-floating	 behavior	 of	
aquafeed.	
Feed	pellets	must	meet	a	series	of	physical	 specifications.	 They	 must	 be	 sufficiently	
durable	 to	 withstand	 the	 stresses	 exerted	
during	transport	and	handling,	and	by	pneumatic	feeding	devices.	In	addition	to	this,	the	
pellets	 must	 be	 consistent	 in	 appearance,	
size	 and	 density,	 the	 last	 of	 which	 must	 be	

controlled	 precisely	 during	 the	 extrusion	
process	 to	 give	 the	 required	 oil	 absorption	
and	sinking	speed	characteristics.	Pellets	that	
stay	afloat	will	not	be	eaten,	and	pellets	that	
sink	too	fast	may	escape	being	eaten	by	the	
fish	altogether.
The	X-ray	technology	can,	in	addition	play	
an	 important	 role	 in	 developing	 new	 feeds	
with	the	inclusion	of	novel	raw	materials	that	
meet	 all	 required	 quality	 criteria.	 From	 the	
x-ray	scans,	we	can	see	how	one	ingredient	
affects	 the	 structure	 of	 the	 pellet.	 A	 more	
compact	 structure	 from	 increased	 cell	 wall	

thickness	 inside	 the	 pellet	 will	 in	 turn	 result	
in	 a	 more	 durable	 product.	 The	 size	 of	 the	
pores	 also	 plays	 an	 important	 role	 when	 it	
comes	to	oil	absorption.	Using	this	technology,	 we	 have	 defined	 an	 optimal	 range	 of	
pore	 size	 distribution	 and	 interconnectedness	 between	 the	 pores,	 which	 will	 ensure	
good	 oil	 infusion	 and	 reduced	 fat	 leakage	
during	product	storage.
At	Skretting	we	are	always	screening	different	ingredients	and	looking	at	how	they	affect	
these	parameters.	Knowing	this,	we	can	select	
the	right	ingredients.

Extruder OEE for the Production of Fish Feed

AMANDUS KAHL GmbH & Co. KG, Dieselstrasse 5-9, D-21465 Reinbek / Hamburg,
Phone: +49 40 727 71 0, Fax: +49 40 727 71 100, info@amandus-kahl-group.de

January-February 2014 | InternatIonal AquAFeed | 35

www.akahl.de
LINKS
This digital re-print is part of the January | February 2014 edition of International
Aquafeed magazine. 	
Content from the magazine is available to view free-of-charge, both as a full
online magazine on our website, and as an archive of individual features on
the docstoc website.
Please click here to view our other publications on www.docstoc.com.

I N C O R P O R AT I N G
f I s h fA R m I N G T e C h N O l O G y

Successful moisture
control in aquatic feeds
Current challenges and opportunities
in amino acid nutrition of salmonids

•	 See the full issue
•	

Visit the International Aquafeed website

•	

Contact the International Aquafeed Team

•	

Subscribe to International Aquafeed

Whisky by-products:
– a sustainable protein source for aquaculture

Closing the food waste loop:
– a new angle for insect-based feeds

Vo l u m e 1 7 I s s u e 1 2 0 1 4 -

JA N uA RY | F e B R uA RY

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X-ray microtomography: a new tool in assessing the properties of aquatic feed

  • 1. I N C O R P O R AT I N G f i s h far m ing t e c h no l og y January | February 2014 X-ray microtomography: a new tool in assessing the properties of aquatic feed International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2014 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058 The International magazine for the aquaculture feed industry
  • 2. FEATURE X-ray microtomography: a new tool in assessing the properties of aquatic feed by Vukasin Draganovic, feed production researcher, Skretting Aquaculture Research Centre, Norway S ustainability of aquafeeds implies the use of ingredients originating from different sources and alternative locations. As a result of this, there is an increasing trend to replace fishery-derived ingredients with a variety of plant sources, especially legumes, cereals and oilseeds. If we look further into the future it is likely that other sources, for example bacterial, yeast and algae, will also become viable. Besides the nutritional quality of feed, it is necessary to acquire knowledge about the functionality of these sources in the production process, before they can be fully used in a commercial context. In other words, how these ingredients behave in terms of their processing, their interaction with other ingredients and the end physical quality of the feed. The substitution of one ingredient for another is not simple, as it can alter physical properties of pellets including their durability and the absorption of oil. These mechanical properties of feed pellets can be clearly understood if we can effectively describe their structure. The problem lies in finding a suitable technique that can help in characterising the internal structure of the pellet. The downsides of traditional imaging techniques like light or electron microscopy are that these techniques are two-dimensional, and that they just give information about the fracture plane of a product. In addition, a sample needs to be prepared. This usually involves cutting, which can in turn alter the product structure. Another option is pycnometry, where the pressure is applied for the penetration of gas into the porous fish feed pellets. This can however cause cracks in the cell walls and it seems therefore to be a less suitable technique. Figure 1: Micro-CT principle (Source: Bruker micro CT) ‘As is’ analysis X-ray microtomography is an invasive imaging technique, meaning that no sample preparation is needed and the structure is analysed ‘as is’. So, no coating or vacuum treatment is needed to prepare the sample. Microtomography, like tomography, uses X-rays to create cross-sections of a threedimensional object (see Figure 1). The term ‘micro’ is used to indicate that the pixel sizes of the cross-sections are in the micrometer range. The principle is very similar to that of a medical CT scanner. The only difference to a clinical one is that in the case of the micro CT scanner, the X-ray source and detector remain in a fixed position (see Figure 2). This technique allows Skretting techni- Figure 2: Difference between clinical and micro CT instrument (Source: University of Leicester) 34 | InternatIonal AquAFeed | January-February 2014 cians to see cross-sections of the inner pellet, without the usual need to physically cut the sample with a razor blade. Once the pellet is scanned, software can generate three-dimensional images of the sample’s morphology and internal microstructure with resolution down to the sub-micron level. Subsequently, various microstructural features of the porous pellet including the average size of the cells, pore size distribution, cell wall thickness and its open and closed porosity can be quantified. Applications Skretting Aquaculture Research Centre has applied this imaging technique to both dry kernels and pellets coated with oil. Differences in density between the solid matrix, oil and air (void cells) can be easily detected by X-rays. The measurements were limited to an appropriate volume of interest, that is, a cylinder located in the centre of each pellet (see Figure 3). From the right-hand image it can be seen that some cells are still not yet filled with oil, although both products have the same density, were coated with the same amount of oil and have the same visual appearance. These results indicate that the infusion of oil into the product could be studied further with this technique. For example, the effect of different protein sources could be visualised in future research. Using X-ray microtomography to visualise the microstructure of fish feed can also assist
  • 3. FEATURE Figure 3: Three-dimensional models of two coated products obtained by XMT. The objects presented are the volume of interest, not the whole pellet. The blue areas represent oil, white areas are void cells, and the continuous solid matrix is represented as green or red (dense material) in the further optimisation of the physical quality of the pellet. Applications include the reduction of undesired fat migration out of the product, increasing pellet durability or controlling the sinking-floating behavior of aquafeed. Feed pellets must meet a series of physical specifications. They must be sufficiently durable to withstand the stresses exerted during transport and handling, and by pneumatic feeding devices. In addition to this, the pellets must be consistent in appearance, size and density, the last of which must be controlled precisely during the extrusion process to give the required oil absorption and sinking speed characteristics. Pellets that stay afloat will not be eaten, and pellets that sink too fast may escape being eaten by the fish altogether. The X-ray technology can, in addition play an important role in developing new feeds with the inclusion of novel raw materials that meet all required quality criteria. From the x-ray scans, we can see how one ingredient affects the structure of the pellet. A more compact structure from increased cell wall thickness inside the pellet will in turn result in a more durable product. The size of the pores also plays an important role when it comes to oil absorption. Using this technology, we have defined an optimal range of pore size distribution and interconnectedness between the pores, which will ensure good oil infusion and reduced fat leakage during product storage. At Skretting we are always screening different ingredients and looking at how they affect these parameters. Knowing this, we can select the right ingredients. Extruder OEE for the Production of Fish Feed AMANDUS KAHL GmbH & Co. KG, Dieselstrasse 5-9, D-21465 Reinbek / Hamburg, Phone: +49 40 727 71 0, Fax: +49 40 727 71 100, info@amandus-kahl-group.de January-February 2014 | InternatIonal AquAFeed | 35 www.akahl.de
  • 4. LINKS This digital re-print is part of the January | February 2014 edition of International Aquafeed magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. I N C O R P O R AT I N G f I s h fA R m I N G T e C h N O l O G y Successful moisture control in aquatic feeds Current challenges and opportunities in amino acid nutrition of salmonids • See the full issue • Visit the International Aquafeed website • Contact the International Aquafeed Team • Subscribe to International Aquafeed Whisky by-products: – a sustainable protein source for aquaculture Closing the food waste loop: – a new angle for insect-based feeds Vo l u m e 1 7 I s s u e 1 2 0 1 4 - JA N uA RY | F e B R uA RY To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link above. INFORMATION FOR ADVERTISERS - CLICK HERE www.aquafeed.co.uk