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Advancements in the Field of Foam 
Core Technology 
At this year’s international conference Innovative Aircraft Cabin Composites & Lightweight Materials, one 
of the topics discussed will be the advancements taking place within the field of foam core technology. 
Dr.-Ing. Yves Klett, Sandwich group leader at the Institute of Aircraft Design of the University of Stuttgart, 
and Dr.-Ing. Gregor Endres, Research Engineer at AIRBUS Group Innovations GmbH will hereby host an 
interactive workshop to compare and contrast the two leading approaches of tied foam vs. sandwich 
cores. We had the chance to talk to both of our speakers before the event. Read the full interviews here! 
www.aircraft-cabin-composites.com 
Speaking to Experts 
IQPC: Reducing weight without renouncing 
comfort is often named as one of the key 
challenges in aircraft cabin design. Do you 
agree? And do you think that an increased use 
of composites within the cabin is the best way to 
achieve this aim? 
Yves Klett: Sure – there is no way around 
composites here. While proven solutions are subject 
to permanent optimization, new construction 
paradigms and higher functional integration can 
now be realized using cutting-edge composite 
technology. 
Gregor Endres: I generally agree. Especially e.g. 
in acoustics additional weight reduction does 
often have a large impact on the cabin noise. So 
weight reduction and comfort improvement is 
really challenging. An increased use of composites 
does allow an overall weight decrease. On the 
other hand saved weight can be partly used for an 
improved cabin comfort. (e.g. local integration of 
active elements for noise cancelling or local thermal 
insulation or heating). 
IQPC: Regarding the benefits and costs of using 
light materials – do you think that light materials 
pay off? 
Yves Klett: With very slim margins in the airline 
business, cost is a crucial factor, and more expensive 
solutions need to provide substantial benefits. 
One way to provide these benefits lies in advanced 
systemic lightweight design. 
Gregor Endres: It’s the same with all materials: used 
in the right way and the right place their benefits will 
pay-off. Forcing materials into certain applications 
will always lead towards disadvantages. 
IQPC: How to maximise passenger comfort in 
minimal space? Can passenger comfort in fact be 
improved by composite technologies? 
Yves Klett: While the overall customer experience is 
a result of a most complex interaction of numerous 
factors, composite technologies can help save space 
– if the engineering takes care to make the most of 
the material, e.g. by consequent fibre-fair design. 
Gregor Endres: Composite technologies are a very 
wide range of material technologies. Especially 
“hybrid structures” like sandwich with a wide range 
of available core materials can help to improve the 
passenger comfort. 
IQPC: Where do you see the current most

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Advancements in the Field of Foam Core Technology

  • 1. Advancements in the Field of Foam Core Technology At this year’s international conference Innovative Aircraft Cabin Composites & Lightweight Materials, one of the topics discussed will be the advancements taking place within the field of foam core technology. Dr.-Ing. Yves Klett, Sandwich group leader at the Institute of Aircraft Design of the University of Stuttgart, and Dr.-Ing. Gregor Endres, Research Engineer at AIRBUS Group Innovations GmbH will hereby host an interactive workshop to compare and contrast the two leading approaches of tied foam vs. sandwich cores. We had the chance to talk to both of our speakers before the event. Read the full interviews here! www.aircraft-cabin-composites.com Speaking to Experts IQPC: Reducing weight without renouncing comfort is often named as one of the key challenges in aircraft cabin design. Do you agree? And do you think that an increased use of composites within the cabin is the best way to achieve this aim? Yves Klett: Sure – there is no way around composites here. While proven solutions are subject to permanent optimization, new construction paradigms and higher functional integration can now be realized using cutting-edge composite technology. Gregor Endres: I generally agree. Especially e.g. in acoustics additional weight reduction does often have a large impact on the cabin noise. So weight reduction and comfort improvement is really challenging. An increased use of composites does allow an overall weight decrease. On the other hand saved weight can be partly used for an improved cabin comfort. (e.g. local integration of active elements for noise cancelling or local thermal insulation or heating). IQPC: Regarding the benefits and costs of using light materials – do you think that light materials pay off? Yves Klett: With very slim margins in the airline business, cost is a crucial factor, and more expensive solutions need to provide substantial benefits. One way to provide these benefits lies in advanced systemic lightweight design. Gregor Endres: It’s the same with all materials: used in the right way and the right place their benefits will pay-off. Forcing materials into certain applications will always lead towards disadvantages. IQPC: How to maximise passenger comfort in minimal space? Can passenger comfort in fact be improved by composite technologies? Yves Klett: While the overall customer experience is a result of a most complex interaction of numerous factors, composite technologies can help save space – if the engineering takes care to make the most of the material, e.g. by consequent fibre-fair design. Gregor Endres: Composite technologies are a very wide range of material technologies. Especially “hybrid structures” like sandwich with a wide range of available core materials can help to improve the passenger comfort. IQPC: Where do you see the current most