Incepted in 2007, Urja Thermal Solutions is a prominent company engaged in the Manufacturing, Exporting and supplying of Thermal Solutions. The company is working under the valuable assistance of its Owner, Mr. Swapnil Gautam. His successful contribution has helped the company grow in leaps and bounds. The company is located in Mumbai, Maharashtra.

3. GASIFICATION & GASIFIER
 Advanced & improved renewable energy systems.
 Thermo –chemical process.
 LHV (Low Heat Value)
 Cost efficient process
 End product is called “Producer gas”.
GASIFIER
The equipments to be utilized for gasification of solid fuels are known as
GASIFIER. On the basis of flow of gas in the reactor, gasifiers are generally
divided in three major groups like, UPDRAFT, DOWNDRAFT & CROSS DRAFT.
An updraft gasifier is more efficient & comparatively easy to operate.

4. GAS CONDITIONING , TRANSMISSION & DISTRIBUTION
 Gas produced in gasifier contains impurities like, ash particles, coal
dust, tarry acids & mist in vapour form. These all impurities are
removed from the gas by passing it through a train of filters. The gas
filtration system applies various principles & techniques for different
impurities. The level of filtration to be provided depends upon the
application of gas.
GAS TRANSMISSION & DISTRIBUTION
 Conditioned producer gas shall be transmitted & distributed as per
requirement of end applications.

5. FEATURES & ADVANTAGES
 The Coal Gasifier system is capable of gasifying several types of solid fuel
such as Charcoal, Imported Steam coal, Briquettes at high efficiency.
 Low No formation due to low flame temperature.
 Absent / Negligible Sox formation due to very low sulphur content in Coal.
 Extremely Low Particulates and smoke emission due to the complete direct
firing of Producer Gas compare to solid fuels / liquid fuels firing.
 Worldwide accepted environment friendly Renewable Energy technology.
 Reduced scale losses in comparison with liquid fuel firing.

6. CHEMICAL COMPOSITION & CHARACTERISTIC
 The Gasifier can convert any type of coal into Producer Gas. The chemical
composition of Producer Gas is as under;
 CO (Carbon Monoxide) : 20 ± 2%
 CH4 (Methane) : 03 ± 1%
 H2 (Hydrogen) : 15 ± 5%
 CO2 (Carbon Dioxide) : 10 ± 2%
 N2 (Nitrogen) : Rest
 Calorific Value of Producer Gas : 1300 – 1375 K.Cal/NM³
 Producer gas temp. at gasifier outlet : 120 – 150oC (Before filtration);
40 – 60oC (After filtration).
 Max. Flame temperature : 1350ºC

7. HEARTH
SR. INSTALLED THERMAL F.O.REPLACMENT
MODEL NO. DIAMETER
NO. CAPACITY(KW) OUTPUT(K.CAL/HR.) (LITER/HR.)
(MTR)
1 UT-TE-02 1.6 2000 100 X 104 100
2 UT-TE-03 2.2 3000 200 X 104 200
3 UT-TE-05 2.7 5000 400 X 104 300
4 UT-TE-06 3.0 6000 500 X 104 500
5 UT-TE-07 3.2 7000 600 X 104 600
6 UT-TE-08 3.4 8000 700 X 104 700
7 UT-TE-09 3.55 9000 800 X 104 800
8 UT-TE-12 4.0 12000 1000 X 104 1000

8. SILENT FEATURES OF JINDAL PROJECT
• Poking free plant (16 month regular gas supply without taking shut down).
• Equipped with digital ETP.
• 1.2 km pipeline from gasifier site to quenching & tempering furnace.
• 1.6 km pipeline from gasifier site to hot mill (RTHF).
• Used advanced technology Gas Reactor.
• Extended shaft gasifiers enable efficient gasification which gives coal free
white ash.
At M/s Jindal Saw Ltd. Sinnar, Nashik, [Jindal Group Company] we have
installed a state-of- the Art plant wherein we had setup a battery of 4 gas
plants [each 9000kW] and supplying the gas to three different applications.
Out of these four plants 2 units are in operation since Aug. 2009 and have
been running on 24x7 basis. Since the commissioning of first 2 plants the
first shutdown was taken after 16 months of continuous running that too
after our insistence to stop the units so that we can
connect the newly erected another 2 plants. Now all 4 plants are running
successfully in full automation and synchronization with individual furnace’s
gas requirement. We have executed this project on turn-key basis with Coal
handling, Gas cleaning system [Electrostatic Precipitators].

9. ACHIEVEMENT

10. SPECIALITIES IN ROLLING MILL PROJECTS
• We take pride in being the first gasifier company in India who has successfully
converted a 16-18 TPH billet reheating furnace with charge section from 125 x 125,
160 x 250 & 250 x 250 at Bengal Hammer Industries Ltd. Kolkata. This plant is
running successfully for more than a year now. Moreover within this unit 2 furnace
are running simultaneously with single gasifier of 8000 KW, feeding two rolling mills
each of 10” & 26”.

11. PURULIYA METAL CASTING PLANT

12. KAMALDEEP ISPAT PLANT

13. JINDAL PLANT

15. BRIEF DESCRIPTION OF PROCESS
We have adopted the generation technology of Gas Producer which could give a
consistent gas supply at a much higher calorific value (1500 to 1650 Kcal/Nm
as against a C.V of only 1150 to 1250 Kcal/Nm from old single stage design)
owing to its unique feature of pre distillation of feed coal in its deep coal bed in
the extended shaft while moving downwards to the reduction and oxidation zone
counter current to the upward flow of product gas which strips off the
considerable quality of volatile matter from the in-coming feed stock making it
semi-coke and highly reactive for a faster gasification. Simultaneously, the
product gas also becomes enriched with the volatile matter of coal to a higher
calorific value. Fed coal travels downwards and gets dried first and then
gradually preheated up to a distillation temperature of about 450oC by the
product gas moving upwards which itself gets gradually cooled down and picks
up the volatile matter of coal and gets auto-carbureted to a much higher calorific
value before it comes out to the L.T.C off take pipes. The coal, on the other hand,
gets carbonized to nearly coke stage and its reactivity increases for a faster
gasification.

16. When the coal enters through the generator bottom shaft, reaction between
coal and (air + steam) occurs and following reactions take place from bottom
oxidation zone to top reduction zones
A) Oxidation zones:
Reaction is : C + O2  CO2 + 42643 K. Cal
B) Primary Reduction zone :
Reactions are : C + H2O  CO + H2 – 19000 K. Cal
C + 2H2O  CO2 + 2H2 – 19307 K. Cal
C + CO2  2CO – 18689 K. Cal
C) Secondary Reduction zone :
Reactions are : CO + H2O  CO2 + H2 – 326 K. Cal
C + CO2  2CO
Besides above reaction zones, there is an ash zone under the oxidation zone
through which calculated quantity of air saturated with steam enters and
receives heat from the ash, gets preheated and proceeds upwards to the
oxidation zone. The ash on the other hand gets cooled down before it comes
out to the ash pan.
D) The distillation zone starts from the top of Secondary Reduction Zone &
extends upward to about 2500 mm or so in which considerable quantity of
volatile matter (about more than 75%) gets stripped and picked up by gas.
At the top, there is preheating zone and above all there is drying zone.

17. PRODUCTS
Coal Gasifier Coal Handling Plant
Biomass Gasifier Chain Conveyor
Extended Shaft (Double Stage) Gasifier Hydraulic Cylinder
Producer Gas Burner Hydraulic Power pack
Gas Cleaning system Recuperator
Hot Air Generators Hydraulic pusher
Vertical Shaft Kilns Electro Mechanical Ejector
Rotary Grate Gas Producer Plant Pinch Roller
Heat Treatment Furnace Actuator Servo Valve
Preheating Hood Thermocouples
Oil Fired Furnace Compensating Cable
Gas Furnaces Gasifiers Spares
Electrostatics Tar Precipitator (E.T.P) Automatic Temperature Control
Biomass Briquetting Machine Damper
Reheating Hood Centrifugal Blower
Ladle Preheater Booster Blower
Control Panel (Any type) Leak Proof Butterfly Valves
SERVICES
Gasifier’s up-gradation, modification and modernization.
Furnace up-gradation, modification and repairing.
Annual maintenance and operation on contract basis for Producer gas plant and furnaces.

18. OUR CLIENTS
S. NO. LIST OF SOME OF OUR REPUTED CLIENT MODEL NO.
1 Jindal Saw Ltd. Sinnar Nashik (2 Plants +Repeat Order for another 2 Plants) UT-TE-09
2 Ajay Ingot Rolling Mill Pvt. Ltd., Raigarh UT-TP-06
3 Scan Steels Ltd., Orissa. Unit II UT-TP-07
4 R.V. Steels & Power Pvt. Ltd., Chennai UT-TP-07
5 Sriram Sponge & Power Ltd., Orissa UT-TP-07
6 Bhagyalaxmi Rolling Mills Pvt. Ltd., Jalna – II (Repeat Order with ESP) UT-TP-07
7 Brand Alloys Limited, Kolkata. (Repeat Order with ESP) UT-TP-07
8 Jaylaxmi Castings & Alloys (P) Ltd., Aurangabad (Repeat Order with ESP) UT-TP-07
9 Bhuwalka Steel Industries Ltd., Bangalore UT-TP-07
10 Bhuwalka Steel Industries Ltd., Wada (Mill No. 3) UT-TP-07
11 Bhuwalka Steel Industries Ltd., Wada (Mill No. 4) UT-TP-08
12 Nissan Ferro Cast Ltd, Kolkata. UT-TP-07
13 Shiva Re-Rollers Pvt. Ltd., Rourkela UT-TP-07
14 Scan Steels Ltd., Orissa., Unit – 1 UT-TP-07
15 Sujana Metal Products Ltd., Hyderabad UT-TP-07
16 Bee Pee Rollers Pvt. Ltd., Sundergarh (Orissa) UT-HG-06
17 Veer Gurjar Aluminum Industries Pvt. Ltd., Aurangabad. [ALUMINIUM] UT-TP-08
18 Bengal Hammer Industries [P] Ltd., Kolkata. UT-TP-07
19 Purulia Metal Casting Pvt. Ltd., Purulia UT-TE-08
20 Swastika Steels & allied Products, Liluah UT-TE-025

19. S. NO. LIST OF SOME OF OUR REPUTED CLIENT MODEL NO.
21 Kamaldeep Ispat Pvt. Ltd., Jungalpur UT-TE-08
22 Western Aluminium Industries Pvt. Ltd. [ALUMINIUM] UT-TP-05
23 Aurangabad Alloys Pvt. Ltd. [ALUMINIUM] UT-TE-02
24 Bikaner Ceramics Pvt. Ltd., Bikaner UT-TE-025
25 Ishwar Ispat Pvt. Ltd., Raipur UT-TE-04
S. NO. PROJECTS UNDER EXECUTION MODEL NO.
1 Aura Minerals Pvt. Ltd., Wardha UT-TE-09
2 Eastern Track Udyog Pvt. Ltd. Liluah UT-TE-06
3 B.D. Ispat & Alloys Pvt. Ltd. UT-TE-07
4 S.M. Group, Guwahati UT-TE-040
5 Shree Ram Group, Mumbai UT-TE-09
6 Febro Forge Ltd. UT-TE-21
7 Manaksia Ltd., Kolkata UT-TE-09
8 Jailaxmi Casting & Alloys Pvt. Ltd., Aurangabad UT-TE-12
9 Brand Alloys Ltd., Kolkata UT-TE-08
10 Shyam Sel & Power Ltd., Kolkata UT-TE-07
11 Bhagyalaxmi Rolling Mills Pvt. Ltd., Jalna (Repeat order for 2 plants) UT-TE-12
12 Brand Alloys Ltd., Kolkata (Repeat order for 2 plants) UT-TE-12

20. CONTACT US -
REGD. OFFICE :-
URJA THERMAL SOLUTIONS,
Office No. 11, Goodwill Harmony,
Plot No. 76, Sector – 19, Airoli,
Navi Mumbai – 400 708
Maharashtra
 9819882270 / 9987633300
 info@urjathermal.in
site : www.urjathemal.com
BRNACH OFFICE :-
URJA THERMAL SOLUTIONS,
Reliable Arcade, 2nd Floor,
Jaipuria Enclave, Kaushambi,
Ghaziabad (Opp. ISBT Anand Vihar),
Delhi
 0120 – 4370810 / 11
 urja.del@urjathermal.in

21. WE THANKS FOR SHOWING INTEREST IN OUR
COMPANY AND OUR PRODUCTS.
- Regards -
 UTS Group 
Mumbai (Maharashtra) …..