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Quality & Reliability

     In today's technological world nearly everyone depends upon the continued
     functioning of a wide array of complex machinery and equipment. When they fail the
     results can be catastrophic: injury, loss of life and/or costly lawsuits can occur.
     More often, repeated failure leads to annoyance, inconvenience and a lasting
     customer dissatisfaction that can play havoc with the responsible company's
     marketplace position. Continual assessment of new product reliability and ongoing
     control of the reliability of everything shipped are critical necessities in today's
     competitive business arena.

     The everyday usage term quot;quality of a productquot; is loosely taken to mean its inherent
     degree of excellence. In industry, this is made more precise by defining quality to be
     quot;conformance to requirements at the start of usequot;. But how many of these units still
     meet specifications after a week of operation? Or after a month, or at the end of a
     one year warranty period? That is where quot;reliabilityquot; comes in. Quality is a
     snapshot at the start of life and reliability is a motion picture of the day-by-day
     operation. Time zero defects are manufacturing mistakes that escaped final test. The
     additional defects that appear over time are quot;reliability defectsquot; or reliability
     fallout.

     The quality level can be described by a single fraction defective. To describe
     reliability fallout a probability model that describes the fraction fallout over time is
     needed. This is known as the life distribution model.”

     Accurate prediction and control of reliability plays an important role in the
     profitability of a product. Service costs for products within the warranty period or
     under a service contract are a major expense and a significant pricing factor.
     Proper spare part stocking and support personnel hiring and training also depend
     upon good reliability fallout predictions. On the other hand, missing reliability
     targets may invoke contractual penalties and cost future business. Companies that
     can economically design and market products that meet their customers' reliability
     expectations have a strong competitive advantage in today's marketplace.




LTQA,   69 Tomlinson Circ., Markham, Ontario                   L3R 9J4
                                                                                      Page 1
E-Mail: hilaireperera@rogers.com

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Quality & Reliability

  • 1. Quality & Reliability In today's technological world nearly everyone depends upon the continued functioning of a wide array of complex machinery and equipment. When they fail the results can be catastrophic: injury, loss of life and/or costly lawsuits can occur. More often, repeated failure leads to annoyance, inconvenience and a lasting customer dissatisfaction that can play havoc with the responsible company's marketplace position. Continual assessment of new product reliability and ongoing control of the reliability of everything shipped are critical necessities in today's competitive business arena. The everyday usage term quot;quality of a productquot; is loosely taken to mean its inherent degree of excellence. In industry, this is made more precise by defining quality to be quot;conformance to requirements at the start of usequot;. But how many of these units still meet specifications after a week of operation? Or after a month, or at the end of a one year warranty period? That is where quot;reliabilityquot; comes in. Quality is a snapshot at the start of life and reliability is a motion picture of the day-by-day operation. Time zero defects are manufacturing mistakes that escaped final test. The additional defects that appear over time are quot;reliability defectsquot; or reliability fallout. The quality level can be described by a single fraction defective. To describe reliability fallout a probability model that describes the fraction fallout over time is needed. This is known as the life distribution model.” Accurate prediction and control of reliability plays an important role in the profitability of a product. Service costs for products within the warranty period or under a service contract are a major expense and a significant pricing factor. Proper spare part stocking and support personnel hiring and training also depend upon good reliability fallout predictions. On the other hand, missing reliability targets may invoke contractual penalties and cost future business. Companies that can economically design and market products that meet their customers' reliability expectations have a strong competitive advantage in today's marketplace. LTQA, 69 Tomlinson Circ., Markham, Ontario L3R 9J4 Page 1 E-Mail: hilaireperera@rogers.com