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ON-/OFFSHOREHydraulic Part-Turn Actuator
www.hks-partner.com
2
We put you in the best position
We have developed the rotary actuators presented
here, which have proven their worth through many
years of use, especially for fittings, butterfly valves
and ball valves.
The highest safety and quality demands as well as
longevity and precision are typical features of HKS ro-
tary actuators. Our strengths also include ATEX, DIN
standards or special customised solutions.
Wherever materials need to be rotated and tilted, pre-
cisely accelerated, braked, positioned and held, HKS
products are there to help you get the job done – with
great precision and endurance. We see the “made
in Germany” seal as the highest standard and the
yardstick for the quality of our products at the same
time. Innovation is an integral part of everything we
do, which is an advantage for you, as with HKS pro-
ducts you can always be sure of working with state-
of-the-art technology. HKS has its own development
department and manufactures practically every part
in-house, enabling us to provide you with everything
you need in outstanding quality.
The outstanding quality of our rotary actuators is in-
ternationally recognised and based on our innovative
developments, the use of best-quality materials, and
production with utmost precision. We achieve opti-
mum results for use all sectors.
We Turn the
World for
You
33
Typical
applications
Water works
Sewage works
Steel constructions for hydraulic engineering
Drinking water distribution
Chemicals and pharmaceuticals industry
HVAC industry
Shipbuilding
Steel mills
Food industry
Geothermal power plants
Solar thermal power plants
Biogas power plants
Power plants (water, coal, gas, oil, atomic)
Exploration, offshore facilities
Refineries
Pipelines
Tank farms
4
The oil pressure which is supplied through connections P1
and P2 causes a rotary movement on the actuator shaft.
The linear movement of the piston C is converted into a
rotary movement by means of multiple gears. (Sectional
representation as from the series SA-H 125)
Schutzvermerk DIN
ISO 16016 beachten
Zul. Ab
DIN
27
-m-T
Oberfl. Reihe 3
DIN 3141/
DIN ISO 1302
HKS Unternehmensgruppe
Leipzigerstrasse 53-55
D-63607 Wächtersbach
Index Änderung Datum Name Ursprung:
Datum Na
Gezeichnet
Kontrolliert
14.11.2012 Ke
A Teilkreis 25.04.12 Kern
-0,1
+0,1
Kanten
gebrochen
HKS
P1 P2
C G2 G1
Functional description
With pressure at P1 the actuator shaft rotates, from
the basic position to the left (anti clockwise). Chan-
ges in the direction can be especially made to order.
55
Certification: ATEX - Ex II2G EEx d IIB T4
Protection cat: IP 65
Temperature range: -25 to +55°C
Position accuracy: < 2% of full scale
Power-up time: ≤ S3-10%
Functions:
OPEN / CLOSE
Positioning
Fail Safe hydraulically (storage)
Fail Safe mechanically (spring)
Industrial automation means efficiency
The newly developed electrohydraulic actuators for fittings
satisfy these high requirements on flexible, automated in-
dustrial fittings. The sturdy, compact and modular design
offers ideal solutions for special requirements
› Oil and gas
› Chemicals and petrochemicals
› Energy and water industry
Part-turn
actuator
Electro-hydraulical
Your customer benefits
› Compact design
› Integrated safety functions
› Low installation and operating costs
An installation with no piping, the use of top-quality
components and a 100% functional test vouch for
the operational safety and reliability of these systems.
The pressure-resistant encapsulation of all electrical
components in one housing also allows their use in
potentially explosive areas (ATEX) and at the same
time guarantees a high degree of protection under
extreme working conditions:
› Explosion protection
› High reliability
6
up to 160 bar
Nm
up to 16.000 Nm
up to 360°
Lift up to 1,200mm
Lifting power up to 360,000 N
Tensile force up to 180,000 N
Higher lifting power and tensile force on request
In the series with the linear unit in front of the rotary
actuator (DHK-H-ZV) the lifting cylinder and rotary
actuator are connected by flanges.
The spline toothing on the drive shaft of the rota-
ry actuator interlocks with the bore of the lifting
cylinder‘s piston rod.
The spline and bore are manufactured with a corre-
sponding length or depth depending on the length
of stroke. The drive shaft with two opposite feather
keys is located at the end of the piston rod.
The lifting and turning movements can be carried out
synchronously or separately. An exact positioning of
the movements can be achieved with accessory parts.
Rotary lift
combination
Plug valves / Electro-hydraulical
7
Hand pump
From SA-H 55 to SA-H 140
Torque up to 7.000 Nm
Protection cat: IP 68
Aggregat: ZB 1632, compl. version for
double and single acting actuators
Power-up time: S3 10 %
Delivery volume: 0.4 l/min
Absorption: 400 cm³
Electromotor: 230 VA C one phase with
operation condenser
Emergency operation
E Box
Electronically / hydraulically controlled
Type GL290-25
Tank capacity: 2.2 l (optional with 4 l)
Delivery: 25 cm³
Working pressure up to: 180 bar
Weight: 7,5 kg
Material: Aluminium pump head, casted
aluminium tank
Functions:
Open/close
Positioning
Powerpack
Hydraulic
8
©fotolia.com//Nightman1965
9
up to 210 bar
Nm
up to 250.000 Nm
up to 90° ±1
Temperature range: -10°C to 75°C
Protection cat: IP 65 / IP 68
› ISO 5211 Flange and additional standard and
special flanges possible
› Emergency operation
› Special angle possible
› Ability to position precisely
› Safe, stable and compact housing design in
nodular graphite iron
› Floating time fail-safe open/closed: <1 sec.
(depending on the size of the actuator)
› Certification: ATEX, SIL2
› Seals: PU / NBR / Viton
› Power-up time: S1 100 %
› Hydraulic fluid: HLP DIN 51524 HFC and HFD
possible on request
› low maintenance
› Materials: steel, nodular graphite iron, stainless
steel on request
More features
SA-H1
Solo Part-turn actuator (Helical
principle)
Typical features
› Small dimensions
› All sliding surfaces are hardened
machine-ground and polished
› Identical torque in both directions
› Interchangeable types of mounting
› No Internal leakage so that intermediate
positions can be exaclty maintained
› Variable positioning of the drive shaft
› Interchangeability of all components
› Suitable for almost all pressure media
› Endposition cushioning for all
movement is possible
10
› ISO 5211 Flange and additional standard and
special flanges possible
› Emergency operation
› Special angle possible
› Ability to position precisely
› Safe, stable and compact housing design in
nodular graphite iron
› Floating time fail-safe open/closed: <1 sec.
(depending on the size of the actuator)
› Certification: ATEX, SIL2
› Seals: PU / NBR / Viton
› Power-up time: S1 100 %
› Hydraulic fluid: HLP DIN 51524 HFC and HFD
possible on request
› low maintenance
› Materials: steel, nodular graphite iron, stainless
steel on request
More features
SA-H2
Solo Part-turn actuator (Helical
principle)
up to 125 bar
Nm
up to 10.000 Nm
up to 90° ±1
Temperature range: -10°C to 75°C
Protection cat: IP 65 / IP 68
Face mounting
› Sealing material from reputable manufacturers
› High-quality and high-tensile materials are used
› Piston end position can be indicated
by proximity switches
› Various auxiliary attachments available
› Angle of rotation can be indicated by
digital or analog angle sensor
› Special requests to your satisfaction
› Short delivery periods
› Favourable price-performance ratio
11
up to 350 bar
Nm
up to 38.000 Nm
Spring reset single-acting
Opening moment up to 38,000 Nm
Closing moment up to 7,000 Nm
Safety function through spring reset
Part-Trun actuator spring return
You can still obtain our part-turn actuators pro-
vided with a spring return. These have been
designed for operation in a one-sided hydraulic
system. The part-turn actuator normally opens
the closed armature by hydraulic pressure and
it closes with a spring return. The opposite is
achieved with appropriate assembly. Depen-
ding on the assembly the ‘open’ or ‘closed’
position can be maintained. Specific customer
requirements are taken into account here.
AFR
Hydraulic / Spring Return
› ISO 5211 Flange and additional standard and
special flanges possible
› Emergency operation
› Special angle possible
› Ability to position precisely
› Certification: ATEX, SIL2
› Seals: PU / NBR / Viton
› Low maintenance
› Protection cat: IP 65 / IP 68
› Hollow Shaft squars
› Hollow Shaft double
› Hollow Shaft 1 feather key slot
› Hollow Shaft 2 feather key slots
More features
12
13
Rack and Pinion actuators
Typical features of Rack
and Pinion actuators
› Maximum torque
› Short axial overall length
› Very short angle play
› Extremely study
14
up to 200 bar
Nm
up to 40.000 Nm
up to 720°
Flange or foot fixing
up to 200 bar
Nm
up to 60.000 Nm
up to 360°
Flange or foot fixing
up to 200 bar
Nm
up to 350.000 Nm
up to 360° (bigger on request)
Flange or foot fixing
DZK
DEK1
DEK
15
Typ SA-H
Pmax
=210bar
30 42 55 63 80 100 125
Mnom
/Pworking Nm/bar
0,3 0,95 2,1 3,0 7,2 14,7 22
Absorbtion volume cdm 0,009 0,022 0,038 0,081 0,164 0,366 0,484
Weight kg 5,6 6,9 8,2 12,0 20,6 27,7 47,0
B mm 70 114 124 128 150 178 222
0 mm 11 18 18 25 25 31 37
P mm 99 137 159 187 216 252 285
P1
mm 114 157 179 208 236 272 305
S " G1/8 G1/8 G1/4 G1/4 G3/8 G3/8 G3/8
T mm 10 15 20 25 25 25 25
N mm 10 15 15 15 15 15 15
I mm 6 12 17 17 22 22 22
HWP X1H7
(max.)
mm 12 18 20 22 30 42 55
mm* 12 18 18 22 28 42 50
X2 mm 4 6 6 6 8 12 16
X3 mm 7,8 11,8 12,8 12,8 18,3 24,3 31,8
HX
mm 31 39 45 45 75 100 120
mm 30 35 45 45 65 80 110
HWV SW V (max.)
mm 12 17 18 22 27 36 50
mm* 11 17 17 22 27 36 46
HV
mm 34 34 45 45 50 50 50
mm 16 19 24 29 38 48 48
HWZ SW Z (max.)
mm 10 12 14 17 22 30 36
mm* 9 11 14 17 22 27 36
Z1 mm 17 24 25 25 36 50 71
HZ
mm 34 34 45 48 50 64 64
mm* 19 30 34 48 48 64 64
*) Dimensions acc. DIN ISO 5211
Ansicht/ view X
NP
*
*
BT P1
HX,HV o. HZ
I
O
*
x,v
o. Z
X
S
*
Ansicht/ view X
NP
*
BT P1
I
O
*
X
S
Mark
open / closed
Technical
data
View
16
140 160 180 200 225 225S 250 280 300
30 50 71 100 142 175 200 275 350
0,719 1,099 1,626 2,179 3,271 4,039 4,532 6,268 7,843
74,0 114 150 194 354 462 551 764 1100
250 278 298 325 385 385 450 490 555
40 43 45 54 64 64 90 100 110
304 365 435 440 570 690 710 790 840
324 385 455 460 590 710 730 810 860
G3/8 G3/8 G1/2 G1/2 G3/4 G3/4 G1 G1 G1
25 25 25 30 40 45 50 50 50
15 15 15 15 15 15 15 15 15
22 22 22 22 22 22 22 22 22
60 75 75 95 100
100 110 120 140
60 72 72 80 98
18 20 20 25 28 28 28 32 36
34,4 42,4 42,4 52,9 56,4 56,4 61,4 67,4 78,4
120 150 150 175 175
175 175 200 200
110 130 130 180 180
50 67 75 82 82
82 95 104 120
46 55 75 75 75
57 60 60 77 77
75 85 90 100
57 57 57 77 77
41 55 55 65 75
70 80 85 95
36 55 55 55 75
71 95 95 116 116 116 135 138 170
64 64 82 82 82
75 85 90 100
64 64 82 82 82
Various connection
Ansicht/ view X
NP
*
*
BT P1
HX,HV o. HZ
I
O
*
x,v
o. Z
X
S
*
C
NP
*
T P1
O
X
S
Emergency operation
HWP
with 2 feather key slots DIN 6885
HWP 1
with 1 feather key slot DIN 6685
HWV
ISO-Square DIN 475T1
HWZ
ISO-Double DIN 475T1
Hole pattern for valve assembly. Adapter plate
or direct assembly on request.
SW
V
SW V SW Z
X3
X2
ØX1
ØZ1
X3
X2
ØX1
SW
V
SW V SW Z
X3
X2
ØX1
ØZ1
X3
X2
ØX1
SW
V
SW V SW Z
X3
X2
ØX1
ØZ1
X3
X2
ØX1
SW
V
SW V SW Z
X3
X2
ØX1
ØZ1
X3
X2
ØX1
17
350
700
1050
1400
1750
2100
500
175
350
700
875
1050
300
0
105
210
315300315300
420
525
630
210 bar100 bar
210
0,0
73
147
220210220210
294
367
441
210 bar100 bar
95
0
33
66
1009510095
133
166
200
210 bar100 bar
30
0
10
21
42
52
63
210 bar100 bar
3000
0
1050
2100
3150
4200
5250
6300
210 bar100 bar
2200
0
770
1540
2310220023102200
3080
3850
4620
210 bar100 bar
1470
0
514
1029
1543
2058
2572
3087
210 bar100 bar
962
1925
2887
3850
4812
5775
1750
612
1225
2450
3062
3675
720
0
252
504
756
1008
1260
1512
210 bar100 bar
300
0
105
210
420
525
630
210
0,0
73
147
294
367
441
210 bar100 bar
95
0
33
66
133
166
200
30
0
10
21
31303130
42
52
63
210 bar100 bar
0
1050
2100
3150
4200
5250
6300
2200
0
770
1540
3080
3850
4620
210 bar100 bar
0
514
1029
1543
2058
2572
3087
0
252
504
756
1008
1260
1512
210 bar100 bar
*at 210 bar (0,3 Nm/bar)
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
*at 210 bar (7,2 Nm/bar)
*at 210 bar (0,95 Nm/bar)
*at 210 bar (14,7 Nm/bar)
*at 210 bar (2,1 Nm/bar)
*at 210 bar (22 Nm/bar)
*at 210 bar (3 Nm/bar)
*at 210 bar (30 Nm/bar)
SA-H
63
SA-H140
SA-H
55
SA-H125
SA-H100
SA-H
30
SA-H
80
SA-H
42
Nom. torque
to working pressure of the series
SA-H 30 to SA-H 300
18
*max. nom. torque
14200
0
4970
9940
14910142001491014200
19880
24850
29820
210 bar100 bar
10000
0
3500
7000
10500
14000
17500
21000
210 bar100 bar
7100
0
2485
4970
7455710074557100
9940
12425
14910
210 bar100 bar
5000
0
1750
3500
5250500052505000
7000
8750
10500
210 bar100 bar
210 bar
210 bar
210 bar
210 bar
35000
0
12250
24500
36750
49000
61250
73500
210 bar100 bar
27500
0
9625
19250
28875
38500
48125
57750
210 bar100 bar
20000
0
7000
14000
21000
28000
35000
42000
210 bar100 bar
17500
0
6125
12250
18375175001837517500
24500
30625
36750
210 bar100 bar
*at 210 bar (50 Nm/bar)
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
*at 210 bar (175 Nm/bar)
*at 210 bar (71 Nm/bar)
*at 210 bar (200 Nm/bar)
*at 210 bar (100 Nm/bar)
*at 210 bar (275 Nm/bar)
*at 210 bar (142 Nm/bar)
*at 210 bar (350 Nm/bar)
SA-H225
SA-H300
SA-H200
SA-H280
SA-H180
SA-H250
SA-H160
SA-H225S
19
Order Code
Ød1 Ød2 f8 Ød3 Ød4 hmax Torque
Typ [mm] [mm] [mm] [mm] [mm] [Nm]
F03 46 25 36 M 5 2 32
F04 54 30 42 M 5 2 63
F05 65 35 50 M 6 3 125
F07 90 55 70 M 8 3 250
F10 125 70 102 M 10 3 500
F12 150 85 125 M 12 3 1000
F14 175 100 140 M 16 4 2000
F16 210 130 165 M 20 5 4000
F25 300 200 254 M 16 5 8000
F30 350 230 298 M 20 5 16000
F35 415 260 356 M 30 5 32000
F40 475 300 406 M 36 8 63000
F48 560 370 483 M 36 8 125000
F60 686 470 603 M 36 8 250000
A-A
B (1 : 1)
B
Maßstab: Gewicht: -
Werkstoff:
Benennung:
Artikelnummer 2: Artikelnummer:
Flansch DIN ISO
5211
Blatt
A3
CAD-Nr:.C:Usersc.eichenauerDesktopKatalogFlansch DIN ISO 5211.idw
1 /1
Schutzvermerk DIN
ISO 16016 beachten
Zul. Abweich.
DIN ISO
2768
-m-T1 T2
Oberfl. Reihe 3
DIN 3141/
DIN ISO 1302
HKS Unternehmensgruppe
Leipzigerstrasse 53-55
D-63607 Wächtersbach
Index Änderung Datum Name Ursprung:
Datum Name
Gezeichnet
Kontrolliert
12.11.2012 Eichenauer
Projektions-
methode 1
C45
-0,1
+0,1
Kanten
gebrochen
R
HKS
Ød 2Ød 4
Ød 3
Ød 1
h2
h1
Ød 4
Part-turn actuator
The operating pressures may have to be adjusted in
accordance with p. 16/17.
SA-H
SA-H V1
A90° EB63
30
V2
42 V11
280 D
HWP
EB
HWV
NO
300
90°
E
HWP1
EM
HWZ
NI
A
ND
S
NOHWP D V1
Valve
attachment
SA-H and AFR for fittings DIN ISO
5211* (dimensions of flange)
Size
Part-tum actuator
Angle
Hollow shatt 2 feather
key slots
Hollow shaft 1 feather
key slot
Hollow shaft squars
Hollow shaft double
Emergency op.
Cushioning
Bleeding
Hydr. op.
controll unit
Elec. box
Mechanical limit switch
Cam
lnd. proximity switch
Ind. press. prof prox. switch
Customized solution
20
C-C
D (1 : 2)C
C
D
Maßstab: Gewicht: -
Werkstoff:
Benennung:
Schwenkantrieb
SA-H 100 90° A,HWP,F10,EM S1758
Artikelnummer 2: Artikelnummer:
251009001758 1002885
Blatt
A3
CAD-Nr:.C:Usersc.eichenauerDesktopKatalogS1758.idw
1 /1
Schutzvermerk DIN
ISO 16016 beachten
Zul. Abweich.
DIN ISO
2768
-m-T1 T2
Oberfl. Reihe 3
DIN 3141/
DIN ISO 1302
HKS Unternehmensgruppe
Leipzigerstrasse 53-55
D-63607 Wächtersbach
Index Änderung Datum Name Ursprung:
Datum Name
Gezeichnet
Kontrolliert
14.07.2009 T.Simon
Projektions-
methode 1
-0,1
+0,1
Kanten
gebrochen
R
HKS
Maßstab: Gewicht: -
Werkstoff:
Benennung:
Schwenkantrieb
SA-H 63 90° A,Vk17,F05,Ni S5238
Artikelnummer 2: Artikelnummer:
250609005238 1053691
Blatt
A3
CAD-Nr:.C:Usersc.eichenauerDesktopKatalogS5238.idw
1 /1
Schutzvermerk DIN
ISO 16016 beachten
Zul. Abweich.
DIN ISO
2768
-m-T1 T2
Oberfl. Reihe 3
DIN 3141/
DIN ISO 1302
HKS Unternehmensgruppe
Leipzigerstrasse 53-55
D-63607 Wächtersbach
Index Änderung Datum Name Ursprung:
Datum Name
Gezeichnet
Kontrolliert
04.04.2012 D.Popov
Projektions-
methode 1
-0,1
+0,1
Kanten
gebrochen
R
HKS
C (1 : 1,5)
Maßstab: Gewicht: -
Werkstoff:
Benennung:
Schwenkantrieb
SA-H 80 90° HWV14,F10,SWZ,E-Box S5239
Artikelnummer 2: Artikelnummer:
250809005239 1053715
Blatt
A3
CAD-Nr:.C:Usersc.eichenauerDesktopKatalogS5239.idw
1 /1
Schutzvermerk DIN
ISO 16016 beachten
Zul. Abweich.
DIN ISO
2768
-m-T1 T2
Oberfl. Reihe 3
DIN 3141/
DIN ISO 1302
HKS Unternehmensgruppe
Leipzigerstrasse 53-55
D-63607 Wächtersbach
Index Änderung Datum Name Ursprung:
Datum Name
Gezeichnet
Kontrolliert
18.04.2012 D.Popov
Projektions-
methode 1
-0,1
+0,1
Kanten
gebrochen
R
HKS
Mechanical Iimit switch (EM)
E-Box
Potentiometer
Ind. proximity switch (NI)
Inductive proximity switch
Combination of inductive
proximity switch and
potentiometer in an E-Box
Potentiometer
Options
for part-turn actuators
for SA-H and AFR
The versions shown are only a few possibilities of the
options with which HKS part-turn actuators can be
provided. Our engineers will be pleased to advise you.
21
Choice of
VF
or
VH
VE
VD
VI
VC VG
VB VB
VA
VG
TP A B
VF
VH
VH W W VF
VE
VD
VI
VC
VB
VA
VA
B B
B B
A A
A A
T T
TP
P P
Hydraulically operated
controll unit
Coverplate
Choice of
-electrical NG6-valve
-manual NG6-valve
Hand-pump
Hydr. released
non-return valve
One-way restrictor valve
- for adjusting the
turning speed
Short-circuit valve
- connects A and B for
mech. adjustment
of the actuator shaft
Hydr. emergency operation
Base
3/8“ BSP Shut T A 3/8“ BSP Connection
3/8“ BSP Connection A B 3/8“ BSP Connection
3/8“ BSP Shut P B 3/8“ BSP Connection
3/8“ BSP Connection T
3/8“ BSP Connection P
22
The part-turn actuarors can be operated by an ex-
ternal pump aggregate or a hand-pump. Both of
these applications are also possible if the hand pump
is intended for emergency operation. By operating
through an external aggregate there are two possi-
bilities available.
1. The valves are attached to the aggregate
2. All controlls are attachad to the part-turn actuator
In case 1, connection of the hydraulic pipes is made
by the connections A and B. A causes “turning to the
left”, B. “turning to the right”, when looking at the
shaft spigots. In addition to the base VA, the cover-
plate VG is required.
In case 2 a ring pipe for P and T from the pump ag-
gregate can supply all actuators, when using several
part-turn actuators. Here the pipes for A and B from
the aggregate to each part-turn actuator are not re-
quired. The connection of the pipes is at P and T in
the base VA.
If required the different linked blocks can be com-
bined as a vertical link.
Possibilities of attachmant for A and B:
› Hydraulic emergency operation V1=VA+VB+VG
An additional external pump can be joined either by a screw or a quick-closing coupling to the part-turn actuator.
› Mechanical emergency operation V2=VA+VC+VG
The shaft can be turned with a square key when the valve is open.
› Hydraulic and mechanical emergency operation V3=VA+VB+VC+VG
› Emergency operation with a hand-pump V4=VA+VB+VC+VG
› All possibilities V5=VA+VB+VC+VD+VE+VF+VI / V5A=VA+VB+VC+VD+VE+VH+VI
Possibilities of connections for P and T:
› Hydraulic emergency operation V6=VA+VB+VF / V6A=VA+VB+VH
An additional extemal pump can be joined by a screw or a quick-closing coupling to
the part-turn actuator. (pay attention to the right 4/3 directional valve)
› Mechanical emergency operation V7=VA+VC+VF / V7A=VA+VC+VH
The shaft can be turned with a square key when the valve is open.
› Hydraulic and mechanical emergency operation V8=VA+VB+VC+VF / V8A=VA+VB+VC+VH
› Emergency operation with a hand-pump V4=VA+VD+VE+VF / V4A=VA+VD+VE+VH
› All possibilities V5=VA+VB+VC+VD+VE+VF+VI / V5A=VA+VB+VC+VD+VE+VH+VI
23
Installation and initial operation
The drive shaft is to be aligned properly to the
counterpart to avoid exceeding the permissible
axial and radial forces. Before initial operation the
hydraulic system is to be carefully cleaned and bled.
Pressure fluid
Mineral oils in the group HLP DIN 51524 / Part 2
and VDMA Sheet 24318 are recommended. It must
be borne in mind that the viscosity is between
15 mm²/s (cSt.) and 250 mm²/s (cSt.). Hydraulic
oils HLP 16 to HLP 46 meet these conditions.
Viscosities above and below the required viscosity
in the applicable temperature range may result in
increased wear.
Flame-resistant hydraulic fluids or bio oils (HFA, HFC
and HFD) may only used with our written approval.
Filtration
It is recommended that the pressure fluid be filtered
between the pump and rotary actuator (pressure
pipe). The hydraulic unit must supply the rotary
actuator with a guaranteed oil purity according to
NAS 1638 – NAS Class 7. Recommendation filter
element: 16 VG. Purity class recommendation: ISO
4406: 1999 (22/18/14).
Operating
instruction
Tightening torques for cheese head
screws DIN EN ISO 4762 (12.9 +
Schnorr)
On stainless screws are tightening torques’s from
the manufacture to inquire. All screws must be
lubricated.
Oilchange
A change of hydraulic oil is required and depends
on the size of the system. In smaller systems an
oil change is required at correspondingly shorter
intervals. If the hydraulic fluid is contaminated it
must be changed immediately.
Oil replacement
In the case of long oil pipes, there should be a
guarantee that 50% of the displacement will be
replaced for one complete slewing movement.
Temperature range
-10°C to +75°C
If the thermal load is higher or lower than this
range, consult the factory
Before installation
Fit the screw connections with the correct
tightening torques. Otherwise the loading capacity
of the connection will be reduced. If this is the case
the connection will loosen.
24
HKSDreh-AntriebeGmbH®
•63607Wächtersbach-Aufenau•Germany•fax:+4960536163-639
Company: Tel.:
Name: Fax.:
Street: E-Mail:
Code / City: Web:
Project: Commission: Responsible: Date:
1 Type of valve Ball valve Flaps Other ________________
2 Various connection HWP
X3
X2
ØX1
HWP 1
X3
X2
ØX1
HWV
SW V
HWV
SW
V
HWZ
SW Z
ØZ1
2.1 Dimensions ØX1: X2: X3: SW V: SW Z: ØZ1:
3 ISO-Flange with screw:
F03
F04
F05
F07
F10
F12
F14
F16
F25
F30
F35
F40
F48
F60
with through hole:
3.1 Alternative Flange (Please attach a drawing)
4 Required nom. torque M Nm
5 Part-turn angle °
5.1 Part-turn time t s
5.2 Cycles Z day/week
6 Hydraulic plant
6.1 Effective working pressure p1 bar
6.2 Max. perm. system pressure p2 bar
6.3 Flow rate Q l/min.
6.4 Plant temperature TA °C
6.5 Surrounding temperature TU °C
6.6 Medium used
7
Special conditions of use
8
Conditions at working place
9
Necessary properties of part-turn
actuator
10 Additional equipment required
Emergency operation Cushioning
Mechanical limit switch Adjustment of the rotation angle
Induced pressure proof proximity switch Hydraulically operated control unit
Induced proximity switch SIL II
Electrical-box ATEX Class: _______________________________
Bleeding Other: ____________________________________
11 Single action spring return
Spring return load N
See 1-10
12 Recommended actuator
25
Our highly qualified designers develop efficient HKS products for their
customers, equipped with state-of-the-art hardware and software ap-
plications. In cooperation with you as our customer and with our expe-
rienced technical customer support team, we develop high-quality HKS
products tailored to suit your needs.
26
Die HKS Dreh-Antriebe GmbH®
The HKS Dreh-Antriebe GmbH is one of the world‘s
leading manufacturer of rotary actuators, tilt rota-
tors, rotary lift combinations and as well rack and
pinion rotary actuators. Besides cylinders HKS distri-
butes vane actuators and since 2012 medical training
equipment. The family business, founded in 1970
currently employs approximately 190 employees at 3
sites in Germany.
With sales partners in over 20 countries, HKS Dreh-
Antriebe GmbH is internationally oriented. The pro-
portion of sales to foreign countries is over 50%.
As a family business, HKS Dreh-Antriebe GmbH at-
taches great importance to responsible and long-
term actions. Sustainability, community involvement
and health promotion of employees in the context of
numerous health actions some of the key points in
the company‘s principles.
From a logistics viewpoint the HKS Group plant 1 is
located in the centre of the EU regionally linked to
Europe’s biggest cargo airport and also within easy
reach of the biggest freight ports of Rotterdam and
Hamburg. Our plant 2 is in a strategically convenient
location for the Eastern European market.
27
HKS Dreh-Antriebe GmbH® • Leipziger Straße 55 • 63607 Wächtersbach-Aufenau • Germany • fon: +49 6053 6163-0 • fax: +49 6053 6163-639
www.hks-partner.com
Scan me O
G	facebook.com/HKSDrehAntriebe
U	twitter.com/HKSDrehAntriebe
P	youtube.com/HKSDrehAntriebe
B	 issuu.com/hks_
Copyright	 2016 HKS Dreh-Antriebe GmbH®
	 DIN EN ISO 9001:2008 TÜV certified
	 Illustrations similar. Information no liability assumed.
	 Subject to alteration.
	 Status: 10/2016

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HKS Offshore / Armature / Valves / Flaps Catalogue

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  • 3. We put you in the best position We have developed the rotary actuators presented here, which have proven their worth through many years of use, especially for fittings, butterfly valves and ball valves. The highest safety and quality demands as well as longevity and precision are typical features of HKS ro- tary actuators. Our strengths also include ATEX, DIN standards or special customised solutions. Wherever materials need to be rotated and tilted, pre- cisely accelerated, braked, positioned and held, HKS products are there to help you get the job done – with great precision and endurance. We see the “made in Germany” seal as the highest standard and the yardstick for the quality of our products at the same time. Innovation is an integral part of everything we do, which is an advantage for you, as with HKS pro- ducts you can always be sure of working with state- of-the-art technology. HKS has its own development department and manufactures practically every part in-house, enabling us to provide you with everything you need in outstanding quality. The outstanding quality of our rotary actuators is in- ternationally recognised and based on our innovative developments, the use of best-quality materials, and production with utmost precision. We achieve opti- mum results for use all sectors. We Turn the World for You 33
  • 4. Typical applications Water works Sewage works Steel constructions for hydraulic engineering Drinking water distribution Chemicals and pharmaceuticals industry HVAC industry Shipbuilding Steel mills Food industry Geothermal power plants Solar thermal power plants Biogas power plants Power plants (water, coal, gas, oil, atomic) Exploration, offshore facilities Refineries Pipelines Tank farms 4
  • 5. The oil pressure which is supplied through connections P1 and P2 causes a rotary movement on the actuator shaft. The linear movement of the piston C is converted into a rotary movement by means of multiple gears. (Sectional representation as from the series SA-H 125) Schutzvermerk DIN ISO 16016 beachten Zul. Ab DIN 27 -m-T Oberfl. Reihe 3 DIN 3141/ DIN ISO 1302 HKS Unternehmensgruppe Leipzigerstrasse 53-55 D-63607 Wächtersbach Index Änderung Datum Name Ursprung: Datum Na Gezeichnet Kontrolliert 14.11.2012 Ke A Teilkreis 25.04.12 Kern -0,1 +0,1 Kanten gebrochen HKS P1 P2 C G2 G1 Functional description With pressure at P1 the actuator shaft rotates, from the basic position to the left (anti clockwise). Chan- ges in the direction can be especially made to order. 55
  • 6. Certification: ATEX - Ex II2G EEx d IIB T4 Protection cat: IP 65 Temperature range: -25 to +55°C Position accuracy: < 2% of full scale Power-up time: ≤ S3-10% Functions: OPEN / CLOSE Positioning Fail Safe hydraulically (storage) Fail Safe mechanically (spring) Industrial automation means efficiency The newly developed electrohydraulic actuators for fittings satisfy these high requirements on flexible, automated in- dustrial fittings. The sturdy, compact and modular design offers ideal solutions for special requirements › Oil and gas › Chemicals and petrochemicals › Energy and water industry Part-turn actuator Electro-hydraulical Your customer benefits › Compact design › Integrated safety functions › Low installation and operating costs An installation with no piping, the use of top-quality components and a 100% functional test vouch for the operational safety and reliability of these systems. The pressure-resistant encapsulation of all electrical components in one housing also allows their use in potentially explosive areas (ATEX) and at the same time guarantees a high degree of protection under extreme working conditions: › Explosion protection › High reliability 6
  • 7. up to 160 bar Nm up to 16.000 Nm up to 360° Lift up to 1,200mm Lifting power up to 360,000 N Tensile force up to 180,000 N Higher lifting power and tensile force on request In the series with the linear unit in front of the rotary actuator (DHK-H-ZV) the lifting cylinder and rotary actuator are connected by flanges. The spline toothing on the drive shaft of the rota- ry actuator interlocks with the bore of the lifting cylinder‘s piston rod. The spline and bore are manufactured with a corre- sponding length or depth depending on the length of stroke. The drive shaft with two opposite feather keys is located at the end of the piston rod. The lifting and turning movements can be carried out synchronously or separately. An exact positioning of the movements can be achieved with accessory parts. Rotary lift combination Plug valves / Electro-hydraulical 7
  • 8. Hand pump From SA-H 55 to SA-H 140 Torque up to 7.000 Nm Protection cat: IP 68 Aggregat: ZB 1632, compl. version for double and single acting actuators Power-up time: S3 10 % Delivery volume: 0.4 l/min Absorption: 400 cm³ Electromotor: 230 VA C one phase with operation condenser Emergency operation E Box Electronically / hydraulically controlled Type GL290-25 Tank capacity: 2.2 l (optional with 4 l) Delivery: 25 cm³ Working pressure up to: 180 bar Weight: 7,5 kg Material: Aluminium pump head, casted aluminium tank Functions: Open/close Positioning Powerpack Hydraulic 8
  • 10. up to 210 bar Nm up to 250.000 Nm up to 90° ±1 Temperature range: -10°C to 75°C Protection cat: IP 65 / IP 68 › ISO 5211 Flange and additional standard and special flanges possible › Emergency operation › Special angle possible › Ability to position precisely › Safe, stable and compact housing design in nodular graphite iron › Floating time fail-safe open/closed: <1 sec. (depending on the size of the actuator) › Certification: ATEX, SIL2 › Seals: PU / NBR / Viton › Power-up time: S1 100 % › Hydraulic fluid: HLP DIN 51524 HFC and HFD possible on request › low maintenance › Materials: steel, nodular graphite iron, stainless steel on request More features SA-H1 Solo Part-turn actuator (Helical principle) Typical features › Small dimensions › All sliding surfaces are hardened machine-ground and polished › Identical torque in both directions › Interchangeable types of mounting › No Internal leakage so that intermediate positions can be exaclty maintained › Variable positioning of the drive shaft › Interchangeability of all components › Suitable for almost all pressure media › Endposition cushioning for all movement is possible 10
  • 11. › ISO 5211 Flange and additional standard and special flanges possible › Emergency operation › Special angle possible › Ability to position precisely › Safe, stable and compact housing design in nodular graphite iron › Floating time fail-safe open/closed: <1 sec. (depending on the size of the actuator) › Certification: ATEX, SIL2 › Seals: PU / NBR / Viton › Power-up time: S1 100 % › Hydraulic fluid: HLP DIN 51524 HFC and HFD possible on request › low maintenance › Materials: steel, nodular graphite iron, stainless steel on request More features SA-H2 Solo Part-turn actuator (Helical principle) up to 125 bar Nm up to 10.000 Nm up to 90° ±1 Temperature range: -10°C to 75°C Protection cat: IP 65 / IP 68 Face mounting › Sealing material from reputable manufacturers › High-quality and high-tensile materials are used › Piston end position can be indicated by proximity switches › Various auxiliary attachments available › Angle of rotation can be indicated by digital or analog angle sensor › Special requests to your satisfaction › Short delivery periods › Favourable price-performance ratio 11
  • 12. up to 350 bar Nm up to 38.000 Nm Spring reset single-acting Opening moment up to 38,000 Nm Closing moment up to 7,000 Nm Safety function through spring reset Part-Trun actuator spring return You can still obtain our part-turn actuators pro- vided with a spring return. These have been designed for operation in a one-sided hydraulic system. The part-turn actuator normally opens the closed armature by hydraulic pressure and it closes with a spring return. The opposite is achieved with appropriate assembly. Depen- ding on the assembly the ‘open’ or ‘closed’ position can be maintained. Specific customer requirements are taken into account here. AFR Hydraulic / Spring Return › ISO 5211 Flange and additional standard and special flanges possible › Emergency operation › Special angle possible › Ability to position precisely › Certification: ATEX, SIL2 › Seals: PU / NBR / Viton › Low maintenance › Protection cat: IP 65 / IP 68 › Hollow Shaft squars › Hollow Shaft double › Hollow Shaft 1 feather key slot › Hollow Shaft 2 feather key slots More features 12
  • 13. 13
  • 14. Rack and Pinion actuators Typical features of Rack and Pinion actuators › Maximum torque › Short axial overall length › Very short angle play › Extremely study 14
  • 15. up to 200 bar Nm up to 40.000 Nm up to 720° Flange or foot fixing up to 200 bar Nm up to 60.000 Nm up to 360° Flange or foot fixing up to 200 bar Nm up to 350.000 Nm up to 360° (bigger on request) Flange or foot fixing DZK DEK1 DEK 15
  • 16. Typ SA-H Pmax =210bar 30 42 55 63 80 100 125 Mnom /Pworking Nm/bar 0,3 0,95 2,1 3,0 7,2 14,7 22 Absorbtion volume cdm 0,009 0,022 0,038 0,081 0,164 0,366 0,484 Weight kg 5,6 6,9 8,2 12,0 20,6 27,7 47,0 B mm 70 114 124 128 150 178 222 0 mm 11 18 18 25 25 31 37 P mm 99 137 159 187 216 252 285 P1 mm 114 157 179 208 236 272 305 S " G1/8 G1/8 G1/4 G1/4 G3/8 G3/8 G3/8 T mm 10 15 20 25 25 25 25 N mm 10 15 15 15 15 15 15 I mm 6 12 17 17 22 22 22 HWP X1H7 (max.) mm 12 18 20 22 30 42 55 mm* 12 18 18 22 28 42 50 X2 mm 4 6 6 6 8 12 16 X3 mm 7,8 11,8 12,8 12,8 18,3 24,3 31,8 HX mm 31 39 45 45 75 100 120 mm 30 35 45 45 65 80 110 HWV SW V (max.) mm 12 17 18 22 27 36 50 mm* 11 17 17 22 27 36 46 HV mm 34 34 45 45 50 50 50 mm 16 19 24 29 38 48 48 HWZ SW Z (max.) mm 10 12 14 17 22 30 36 mm* 9 11 14 17 22 27 36 Z1 mm 17 24 25 25 36 50 71 HZ mm 34 34 45 48 50 64 64 mm* 19 30 34 48 48 64 64 *) Dimensions acc. DIN ISO 5211 Ansicht/ view X NP * * BT P1 HX,HV o. HZ I O * x,v o. Z X S * Ansicht/ view X NP * BT P1 I O * X S Mark open / closed Technical data View 16
  • 17. 140 160 180 200 225 225S 250 280 300 30 50 71 100 142 175 200 275 350 0,719 1,099 1,626 2,179 3,271 4,039 4,532 6,268 7,843 74,0 114 150 194 354 462 551 764 1100 250 278 298 325 385 385 450 490 555 40 43 45 54 64 64 90 100 110 304 365 435 440 570 690 710 790 840 324 385 455 460 590 710 730 810 860 G3/8 G3/8 G1/2 G1/2 G3/4 G3/4 G1 G1 G1 25 25 25 30 40 45 50 50 50 15 15 15 15 15 15 15 15 15 22 22 22 22 22 22 22 22 22 60 75 75 95 100 100 110 120 140 60 72 72 80 98 18 20 20 25 28 28 28 32 36 34,4 42,4 42,4 52,9 56,4 56,4 61,4 67,4 78,4 120 150 150 175 175 175 175 200 200 110 130 130 180 180 50 67 75 82 82 82 95 104 120 46 55 75 75 75 57 60 60 77 77 75 85 90 100 57 57 57 77 77 41 55 55 65 75 70 80 85 95 36 55 55 55 75 71 95 95 116 116 116 135 138 170 64 64 82 82 82 75 85 90 100 64 64 82 82 82 Various connection Ansicht/ view X NP * * BT P1 HX,HV o. HZ I O * x,v o. Z X S * C NP * T P1 O X S Emergency operation HWP with 2 feather key slots DIN 6885 HWP 1 with 1 feather key slot DIN 6685 HWV ISO-Square DIN 475T1 HWZ ISO-Double DIN 475T1 Hole pattern for valve assembly. Adapter plate or direct assembly on request. SW V SW V SW Z X3 X2 ØX1 ØZ1 X3 X2 ØX1 SW V SW V SW Z X3 X2 ØX1 ØZ1 X3 X2 ØX1 SW V SW V SW Z X3 X2 ØX1 ØZ1 X3 X2 ØX1 SW V SW V SW Z X3 X2 ØX1 ØZ1 X3 X2 ØX1 17
  • 18. 350 700 1050 1400 1750 2100 500 175 350 700 875 1050 300 0 105 210 315300315300 420 525 630 210 bar100 bar 210 0,0 73 147 220210220210 294 367 441 210 bar100 bar 95 0 33 66 1009510095 133 166 200 210 bar100 bar 30 0 10 21 42 52 63 210 bar100 bar 3000 0 1050 2100 3150 4200 5250 6300 210 bar100 bar 2200 0 770 1540 2310220023102200 3080 3850 4620 210 bar100 bar 1470 0 514 1029 1543 2058 2572 3087 210 bar100 bar 962 1925 2887 3850 4812 5775 1750 612 1225 2450 3062 3675 720 0 252 504 756 1008 1260 1512 210 bar100 bar 300 0 105 210 420 525 630 210 0,0 73 147 294 367 441 210 bar100 bar 95 0 33 66 133 166 200 30 0 10 21 31303130 42 52 63 210 bar100 bar 0 1050 2100 3150 4200 5250 6300 2200 0 770 1540 3080 3850 4620 210 bar100 bar 0 514 1029 1543 2058 2572 3087 0 252 504 756 1008 1260 1512 210 bar100 bar *at 210 bar (0,3 Nm/bar) Nm Nm Nm Nm Nm Nm Nm Nm Nm *at 210 bar (7,2 Nm/bar) *at 210 bar (0,95 Nm/bar) *at 210 bar (14,7 Nm/bar) *at 210 bar (2,1 Nm/bar) *at 210 bar (22 Nm/bar) *at 210 bar (3 Nm/bar) *at 210 bar (30 Nm/bar) SA-H 63 SA-H140 SA-H 55 SA-H125 SA-H100 SA-H 30 SA-H 80 SA-H 42 Nom. torque to working pressure of the series SA-H 30 to SA-H 300 18
  • 19. *max. nom. torque 14200 0 4970 9940 14910142001491014200 19880 24850 29820 210 bar100 bar 10000 0 3500 7000 10500 14000 17500 21000 210 bar100 bar 7100 0 2485 4970 7455710074557100 9940 12425 14910 210 bar100 bar 5000 0 1750 3500 5250500052505000 7000 8750 10500 210 bar100 bar 210 bar 210 bar 210 bar 210 bar 35000 0 12250 24500 36750 49000 61250 73500 210 bar100 bar 27500 0 9625 19250 28875 38500 48125 57750 210 bar100 bar 20000 0 7000 14000 21000 28000 35000 42000 210 bar100 bar 17500 0 6125 12250 18375175001837517500 24500 30625 36750 210 bar100 bar *at 210 bar (50 Nm/bar) Nm Nm Nm Nm Nm Nm Nm Nm *at 210 bar (175 Nm/bar) *at 210 bar (71 Nm/bar) *at 210 bar (200 Nm/bar) *at 210 bar (100 Nm/bar) *at 210 bar (275 Nm/bar) *at 210 bar (142 Nm/bar) *at 210 bar (350 Nm/bar) SA-H225 SA-H300 SA-H200 SA-H280 SA-H180 SA-H250 SA-H160 SA-H225S 19
  • 20. Order Code Ød1 Ød2 f8 Ød3 Ød4 hmax Torque Typ [mm] [mm] [mm] [mm] [mm] [Nm] F03 46 25 36 M 5 2 32 F04 54 30 42 M 5 2 63 F05 65 35 50 M 6 3 125 F07 90 55 70 M 8 3 250 F10 125 70 102 M 10 3 500 F12 150 85 125 M 12 3 1000 F14 175 100 140 M 16 4 2000 F16 210 130 165 M 20 5 4000 F25 300 200 254 M 16 5 8000 F30 350 230 298 M 20 5 16000 F35 415 260 356 M 30 5 32000 F40 475 300 406 M 36 8 63000 F48 560 370 483 M 36 8 125000 F60 686 470 603 M 36 8 250000 A-A B (1 : 1) B Maßstab: Gewicht: - Werkstoff: Benennung: Artikelnummer 2: Artikelnummer: Flansch DIN ISO 5211 Blatt A3 CAD-Nr:.C:Usersc.eichenauerDesktopKatalogFlansch DIN ISO 5211.idw 1 /1 Schutzvermerk DIN ISO 16016 beachten Zul. Abweich. DIN ISO 2768 -m-T1 T2 Oberfl. Reihe 3 DIN 3141/ DIN ISO 1302 HKS Unternehmensgruppe Leipzigerstrasse 53-55 D-63607 Wächtersbach Index Änderung Datum Name Ursprung: Datum Name Gezeichnet Kontrolliert 12.11.2012 Eichenauer Projektions- methode 1 C45 -0,1 +0,1 Kanten gebrochen R HKS Ød 2Ød 4 Ød 3 Ød 1 h2 h1 Ød 4 Part-turn actuator The operating pressures may have to be adjusted in accordance with p. 16/17. SA-H SA-H V1 A90° EB63 30 V2 42 V11 280 D HWP EB HWV NO 300 90° E HWP1 EM HWZ NI A ND S NOHWP D V1 Valve attachment SA-H and AFR for fittings DIN ISO 5211* (dimensions of flange) Size Part-tum actuator Angle Hollow shatt 2 feather key slots Hollow shaft 1 feather key slot Hollow shaft squars Hollow shaft double Emergency op. Cushioning Bleeding Hydr. op. controll unit Elec. box Mechanical limit switch Cam lnd. proximity switch Ind. press. prof prox. switch Customized solution 20
  • 21. C-C D (1 : 2)C C D Maßstab: Gewicht: - Werkstoff: Benennung: Schwenkantrieb SA-H 100 90° A,HWP,F10,EM S1758 Artikelnummer 2: Artikelnummer: 251009001758 1002885 Blatt A3 CAD-Nr:.C:Usersc.eichenauerDesktopKatalogS1758.idw 1 /1 Schutzvermerk DIN ISO 16016 beachten Zul. Abweich. DIN ISO 2768 -m-T1 T2 Oberfl. Reihe 3 DIN 3141/ DIN ISO 1302 HKS Unternehmensgruppe Leipzigerstrasse 53-55 D-63607 Wächtersbach Index Änderung Datum Name Ursprung: Datum Name Gezeichnet Kontrolliert 14.07.2009 T.Simon Projektions- methode 1 -0,1 +0,1 Kanten gebrochen R HKS Maßstab: Gewicht: - Werkstoff: Benennung: Schwenkantrieb SA-H 63 90° A,Vk17,F05,Ni S5238 Artikelnummer 2: Artikelnummer: 250609005238 1053691 Blatt A3 CAD-Nr:.C:Usersc.eichenauerDesktopKatalogS5238.idw 1 /1 Schutzvermerk DIN ISO 16016 beachten Zul. Abweich. DIN ISO 2768 -m-T1 T2 Oberfl. Reihe 3 DIN 3141/ DIN ISO 1302 HKS Unternehmensgruppe Leipzigerstrasse 53-55 D-63607 Wächtersbach Index Änderung Datum Name Ursprung: Datum Name Gezeichnet Kontrolliert 04.04.2012 D.Popov Projektions- methode 1 -0,1 +0,1 Kanten gebrochen R HKS C (1 : 1,5) Maßstab: Gewicht: - Werkstoff: Benennung: Schwenkantrieb SA-H 80 90° HWV14,F10,SWZ,E-Box S5239 Artikelnummer 2: Artikelnummer: 250809005239 1053715 Blatt A3 CAD-Nr:.C:Usersc.eichenauerDesktopKatalogS5239.idw 1 /1 Schutzvermerk DIN ISO 16016 beachten Zul. Abweich. DIN ISO 2768 -m-T1 T2 Oberfl. Reihe 3 DIN 3141/ DIN ISO 1302 HKS Unternehmensgruppe Leipzigerstrasse 53-55 D-63607 Wächtersbach Index Änderung Datum Name Ursprung: Datum Name Gezeichnet Kontrolliert 18.04.2012 D.Popov Projektions- methode 1 -0,1 +0,1 Kanten gebrochen R HKS Mechanical Iimit switch (EM) E-Box Potentiometer Ind. proximity switch (NI) Inductive proximity switch Combination of inductive proximity switch and potentiometer in an E-Box Potentiometer Options for part-turn actuators for SA-H and AFR The versions shown are only a few possibilities of the options with which HKS part-turn actuators can be provided. Our engineers will be pleased to advise you. 21
  • 22. Choice of VF or VH VE VD VI VC VG VB VB VA VG TP A B VF VH VH W W VF VE VD VI VC VB VA VA B B B B A A A A T T TP P P Hydraulically operated controll unit Coverplate Choice of -electrical NG6-valve -manual NG6-valve Hand-pump Hydr. released non-return valve One-way restrictor valve - for adjusting the turning speed Short-circuit valve - connects A and B for mech. adjustment of the actuator shaft Hydr. emergency operation Base 3/8“ BSP Shut T A 3/8“ BSP Connection 3/8“ BSP Connection A B 3/8“ BSP Connection 3/8“ BSP Shut P B 3/8“ BSP Connection 3/8“ BSP Connection T 3/8“ BSP Connection P 22
  • 23. The part-turn actuarors can be operated by an ex- ternal pump aggregate or a hand-pump. Both of these applications are also possible if the hand pump is intended for emergency operation. By operating through an external aggregate there are two possi- bilities available. 1. The valves are attached to the aggregate 2. All controlls are attachad to the part-turn actuator In case 1, connection of the hydraulic pipes is made by the connections A and B. A causes “turning to the left”, B. “turning to the right”, when looking at the shaft spigots. In addition to the base VA, the cover- plate VG is required. In case 2 a ring pipe for P and T from the pump ag- gregate can supply all actuators, when using several part-turn actuators. Here the pipes for A and B from the aggregate to each part-turn actuator are not re- quired. The connection of the pipes is at P and T in the base VA. If required the different linked blocks can be com- bined as a vertical link. Possibilities of attachmant for A and B: › Hydraulic emergency operation V1=VA+VB+VG An additional external pump can be joined either by a screw or a quick-closing coupling to the part-turn actuator. › Mechanical emergency operation V2=VA+VC+VG The shaft can be turned with a square key when the valve is open. › Hydraulic and mechanical emergency operation V3=VA+VB+VC+VG › Emergency operation with a hand-pump V4=VA+VB+VC+VG › All possibilities V5=VA+VB+VC+VD+VE+VF+VI / V5A=VA+VB+VC+VD+VE+VH+VI Possibilities of connections for P and T: › Hydraulic emergency operation V6=VA+VB+VF / V6A=VA+VB+VH An additional extemal pump can be joined by a screw or a quick-closing coupling to the part-turn actuator. (pay attention to the right 4/3 directional valve) › Mechanical emergency operation V7=VA+VC+VF / V7A=VA+VC+VH The shaft can be turned with a square key when the valve is open. › Hydraulic and mechanical emergency operation V8=VA+VB+VC+VF / V8A=VA+VB+VC+VH › Emergency operation with a hand-pump V4=VA+VD+VE+VF / V4A=VA+VD+VE+VH › All possibilities V5=VA+VB+VC+VD+VE+VF+VI / V5A=VA+VB+VC+VD+VE+VH+VI 23
  • 24. Installation and initial operation The drive shaft is to be aligned properly to the counterpart to avoid exceeding the permissible axial and radial forces. Before initial operation the hydraulic system is to be carefully cleaned and bled. Pressure fluid Mineral oils in the group HLP DIN 51524 / Part 2 and VDMA Sheet 24318 are recommended. It must be borne in mind that the viscosity is between 15 mm²/s (cSt.) and 250 mm²/s (cSt.). Hydraulic oils HLP 16 to HLP 46 meet these conditions. Viscosities above and below the required viscosity in the applicable temperature range may result in increased wear. Flame-resistant hydraulic fluids or bio oils (HFA, HFC and HFD) may only used with our written approval. Filtration It is recommended that the pressure fluid be filtered between the pump and rotary actuator (pressure pipe). The hydraulic unit must supply the rotary actuator with a guaranteed oil purity according to NAS 1638 – NAS Class 7. Recommendation filter element: 16 VG. Purity class recommendation: ISO 4406: 1999 (22/18/14). Operating instruction Tightening torques for cheese head screws DIN EN ISO 4762 (12.9 + Schnorr) On stainless screws are tightening torques’s from the manufacture to inquire. All screws must be lubricated. Oilchange A change of hydraulic oil is required and depends on the size of the system. In smaller systems an oil change is required at correspondingly shorter intervals. If the hydraulic fluid is contaminated it must be changed immediately. Oil replacement In the case of long oil pipes, there should be a guarantee that 50% of the displacement will be replaced for one complete slewing movement. Temperature range -10°C to +75°C If the thermal load is higher or lower than this range, consult the factory Before installation Fit the screw connections with the correct tightening torques. Otherwise the loading capacity of the connection will be reduced. If this is the case the connection will loosen. 24
  • 25. HKSDreh-AntriebeGmbH® •63607Wächtersbach-Aufenau•Germany•fax:+4960536163-639 Company: Tel.: Name: Fax.: Street: E-Mail: Code / City: Web: Project: Commission: Responsible: Date: 1 Type of valve Ball valve Flaps Other ________________ 2 Various connection HWP X3 X2 ØX1 HWP 1 X3 X2 ØX1 HWV SW V HWV SW V HWZ SW Z ØZ1 2.1 Dimensions ØX1: X2: X3: SW V: SW Z: ØZ1: 3 ISO-Flange with screw: F03 F04 F05 F07 F10 F12 F14 F16 F25 F30 F35 F40 F48 F60 with through hole: 3.1 Alternative Flange (Please attach a drawing) 4 Required nom. torque M Nm 5 Part-turn angle ° 5.1 Part-turn time t s 5.2 Cycles Z day/week 6 Hydraulic plant 6.1 Effective working pressure p1 bar 6.2 Max. perm. system pressure p2 bar 6.3 Flow rate Q l/min. 6.4 Plant temperature TA °C 6.5 Surrounding temperature TU °C 6.6 Medium used 7 Special conditions of use 8 Conditions at working place 9 Necessary properties of part-turn actuator 10 Additional equipment required Emergency operation Cushioning Mechanical limit switch Adjustment of the rotation angle Induced pressure proof proximity switch Hydraulically operated control unit Induced proximity switch SIL II Electrical-box ATEX Class: _______________________________ Bleeding Other: ____________________________________ 11 Single action spring return Spring return load N See 1-10 12 Recommended actuator 25
  • 26. Our highly qualified designers develop efficient HKS products for their customers, equipped with state-of-the-art hardware and software ap- plications. In cooperation with you as our customer and with our expe- rienced technical customer support team, we develop high-quality HKS products tailored to suit your needs. 26
  • 27. Die HKS Dreh-Antriebe GmbH® The HKS Dreh-Antriebe GmbH is one of the world‘s leading manufacturer of rotary actuators, tilt rota- tors, rotary lift combinations and as well rack and pinion rotary actuators. Besides cylinders HKS distri- butes vane actuators and since 2012 medical training equipment. The family business, founded in 1970 currently employs approximately 190 employees at 3 sites in Germany. With sales partners in over 20 countries, HKS Dreh- Antriebe GmbH is internationally oriented. The pro- portion of sales to foreign countries is over 50%. As a family business, HKS Dreh-Antriebe GmbH at- taches great importance to responsible and long- term actions. Sustainability, community involvement and health promotion of employees in the context of numerous health actions some of the key points in the company‘s principles. From a logistics viewpoint the HKS Group plant 1 is located in the centre of the EU regionally linked to Europe’s biggest cargo airport and also within easy reach of the biggest freight ports of Rotterdam and Hamburg. Our plant 2 is in a strategically convenient location for the Eastern European market. 27
  • 28. HKS Dreh-Antriebe GmbH® • Leipziger Straße 55 • 63607 Wächtersbach-Aufenau • Germany • fon: +49 6053 6163-0 • fax: +49 6053 6163-639 www.hks-partner.com Scan me O G facebook.com/HKSDrehAntriebe U twitter.com/HKSDrehAntriebe P youtube.com/HKSDrehAntriebe B issuu.com/hks_ Copyright 2016 HKS Dreh-Antriebe GmbH® DIN EN ISO 9001:2008 TÜV certified Illustrations similar. Information no liability assumed. Subject to alteration. Status: 10/2016