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Production of Tomatoes within a High Tunnel

                                         Lewis W. Jett1
          Department of Horticulture, University of Missouri, Columbia, MO 65211-7140

I. What is a high tunnel?

A high tunnel is a solar heated, manually vented, plastic-covered cold frame that is used to
lengthen the traditional growing season for many horticulture crops. High tunnels, often called
hoophouses can significantly increase the average daily temperature and protect the crop from
wind, rain, snow, hail, insects and diseases. High tunnels are not greenhouses, and thus require
no electrical connections for ventilation and supplemental heat. A single or double layer of
plastic can be attached to bows spaced 4-6 feet apart. The crop is grown directly in the soil using
raised beds or mulch depending on the type of vegetable. Drip irrigation is essential for
providing water and nutrients to the crop during the growing season. Most high tunnels have
roll-up sidewalls and detachable endwalls for temperature and humidity management.




Figure 1. University of Missouri high tunnels, Columbia, MO. Each high tunnel is
          20’width x 9-14’height x 36’ length. Roll-up sidewalls and detachable end walls provide ventilation and
          temperature control.

Many vegetable crops can be successfully grown within a high tunnel. Tomatoes are particularly
well adapted to culture within a high tunnel since tomatoes can be trained to grow vertically by
trellising or staking. Early season tomatoes also reward growers with premium prices since it is
difficult to consistently harvest field tomatoes before July in the central Great Plains.

II. Production Inputs for High Tunnel Tomatoes:
A permanent high tunnel should be placed on fertile, non-shaded, well-drained soils with a pH in
the range of 6.0-7.0. Since high tunnels are manually vented, they should be placed in an
accessible location. The soil should be tilled to a depth of approximately 6-8 inches, and
nutrients applied based on a recent soil test. Tomatoes should be established on a raised bed.
Raised beds will significantly enhance soil warming, drainage and volume of soil for rooting.
An ideal raised bed should be about 8-10” high with 30-36” width at the top. Typically, a 20’ x
96’ high tunnel will accommodate five rows of tomatoes. Raised beds can be made with power
tillers or compact bed shapers. After the raised beds are formed, fertilizer, drip tape and plastic
mulch can be applied (Figure 2).



1
Assistant Professor and State Vegetable Crops Specialist, Department of Horticulture, University of Missouri-
Columbia 65211-7140. E-Mail: JettL@Missouri.edu.
Figure 2. Raised bed with black plastic mulch (1 mil, embossed).
                                 Drip tape is placed under the plastic mulch.

For early tomato production, black, clear or IRT (infrared transmitting) mulch can be applied to
increase soil temperatures, reduce weed emergence and soil evaporation. For maximum
effectiveness, black plastic mulch should have good contact between the mulch and the surface
of the bed for effective transfer of heat. Embossed plastic mulch will fit tightly over the bed.
Clear plastic will increase soil temperatures significantly more than black plastic, but weeds will
emerge under the clear film (Table 1). White plastic (white on black or white) will significantly
lower soil temperatures and can be used for late summer or fall high tunnel tomato production.

               Table 1. Plastic mulch effects on soil temperature1
                   Mulch Type           Soil temperature
                                        increase (+) or
                                        decrease (−) (°F)
                   Black                         +5
                   Clear                         +8-14
                   IRT2                          +5-10
                   White                         −2
               1
                Soil Temperature at the 2” depth.
               2
                Infrared transmissible
               Source: Penn State University Center for Plasticulture
                        and University of Missouri.

Organic mulches such as straw, hay or compost can be used for high tunnel tomatoes. Organic
mulches create a favorable environment for many beneficial insects while increasing organic
matter. However, some organic mulches (straw or hay) can significantly lower soil temperature
and thus would not be effective for warming the soil in the spring. Compost can increase soil
temperatures, but not as effectively as black plastic mulch. Organic mulches can be applied
when the soil temperatures have increased.
Since the high tunnel excludes natural rainfall, irrigation must be provided. Drip irrigation for
tomatoes will significantly improve marketable yield and overall quality. A uniform application
of water will reduce fruit cracking and other physiological problems such as blossom end rot.
The drip tape (a ¾” small, collapsible tube) should be buried slightly below the soil 2-3” inches
to the side of the plant with the drippers on the top. Eight or 10-mil tape is acceptable with
drippers spaced 4-12” apart. A drip system operates at 8-15 psi pressure. For a list of regional
drip irrigation suppliers, consult the Appendix.
Tomatoes use a large volume of water, particularly during fruit sizing. The fruit is
approximately 95% water. From fruit set to harvest, approximately 1½ -2 quarts of water per
plant may be needed each day.
    One technique to monitor soil moisture is to use a tensiometer. A tensiometer is a device that
measures soil moisture tension as centibars (cb). The drier the soil becomes the higher the
centibar reading from the tensiometer. Generally, for tomatoes, the soil moisture tension should
be maintained between 10 and 20 centibars. When soil moisture tension exceeds 20 centibars,
irrigation should occur.
    An additional advantage of drip irrigation within a high tunnel is the ability to inject water-
soluble nutrients through the drip lines as the plant needs them. Generally, large quantities of
phosphorus and potassium should not be applied through the drip system. Rather, based on a
recent soil test, all the needed phosphorus and the majority of potassium can be applied at
planting or between cropping cycles within a high tunnel. Approximately 40-50% of the total
nitrogen requirements for tomatoes can be applied prior to planting, with the balance applied
through the drip system over the course of the growing season. Nitrogen requirements for
tomatoes depend on the soil quality (i.e., organic matter) and previous cropping history.
Generally, for each 1% organic matter content of your soil, you can assume that there are 20
pounds of residual nitrogen per acre. Therefore, if you have organic matter levels greater than
3%, no preplant nitrogen is necessary. However, if your soil organic matter is less than 3%, and
you have not been supplementing the soil with organic residues, you should apply the equivalent
of 1.4 pounds of actual nitrogen per 1000 ft2 (equivalent to 60 pounds of actual nitrogen per
acre) at or before transplanting. An additional 8-10 units of nitrogen (per acre equivalent rate)
pounds per week can be applied via the drip system starting 2 weeks after transplantingz.
    Row covers are an important component of successful high tunnel tomato production. Row
covers are lightweight, spunbonded polypropylene blankets that are supported loosely over the
crop row or canopy. In the field environment, a medium-weight (0.5-0.6 oz/yd2) row cover will
increase air temperature around the crop by approximately 2-4°F, while protecting the crop from
adverse weather and insect injury. Using row covers within a high tunnel can significantly
increase the average daily temperature. For early tomato production within a high tunnel, row
covers can be 2-3 times more effective relative to their same performance in the field. A
medium weight or 2x (double) layer of a light row cover should be placed over the plants after
transplanting. Unlike row covers in the field, wind currents do not remove trapped thermal
energy under the row cover within a high tunnel, and the row cover acts as an insulating layer
over the plant. Another option is the use of low tunnels that act as mini-greenhouses (18-24”
high) with a single or double layer of plastic (1 mil). Low tunnels can significantly increase air
temperatures, but must be vented to prevent excessively high temperatures. Row covers can be
kept on the plants from the time of transplanting (mid to late March) until the appearance of the
first flower cluster. At this point, they can be removed and kept in reserve in case temperatures
get low at any future time. If the sidewall vents are rolled-up (i.e., ambient temperatures are
>60°F) the row covers can be removed at any time. Row covers should be kept on tomato plants
if the night temperatures are <50°F.
z
 Example: Assume a 20’ x 96’ (1920 ft2) high tunnel has 5 rows of tomatoes spaced 18”x48”. The total plant
population within the high tunnel is 320 plants. Providing 8-10 lbs of actual nitrogen per acre using calcium
nitrate (15.5% N) is equivalent to applying 2.2-2.8 lbs of calcium nitrate per week for the high tunnel. This is
equivalent to applying 9 oz of calcium nitrate per plant per week.
III. Tomato Plant Characteristics

     The tomato is a warm season vegetable crop that is sensitive to frost and will be killed by
  freezing temperatures. Tomatoes have either a determinate or indeterminate growth habit.
  Determinate tomato vines produce side shoots that terminate in a flower cluster, and the plant
  reaches a height of 3-4 feet. Therefore, yield is concentrated over a 4-6 week period.
  Indeterminate tomatoes continue to produce additional vines and flower clusters throughout the
  growing season and may reach 5-7 feet in height.
  Tomato plants do not need a specific day length in order to flower. The flowers are self-
  pollinated, but physical vibration of the flower either by physically shaking the plant, wind, or
  insects will facilitate pollination. The optimum temperatures for pollination are 68-75°F (night)
  and 60-90°F (day). At prolonged temperatures <55°F or >95°F, flowers can drop from the plant.
  High humidity (>80%) can also adversely affect pollination.
  Flowering until harvest is approximately 45 days for most tomato cultivars.
  Since tomato pollination and fruit quality is linked to temperature and humidity, the high tunnel
  should be monitored carefully for extreme temperatures. In early spring, the period of venting is
  usually between 10AM and 4 PM. If left nonvented, a high tunnel can reach extremely high
  temperatures (Figure 3). For example, a 60°F day can produce 100°F temperatures within the
  high tunnel. The level of venting depends on prevailing winds and sunlight intensity. The goal
  should be to keep daytime temperatures within the range of 75-85°F. In the event of a frost,
  close the vents in mid-afternoon and place row covers on the plants.
                                                        OPEN VENT              CLOSE VENT


                              110
                              100
                               90
                               80
                               70
                  Te mp (F)




                               60
                               50
                               40
                               30
High Tunnel                    20
                               10
                                0
   Outside
                                                                      M

                                                                           M

                                                                                M

                                                                                      M
                               M

                                     M

                                          M

                                               M

                                                    M

                                                          M
                                                               PM




                                                                                           PM
                                                                     2P

                                                                          4P

                                                                               6P

                                                                                    8P
                               A

                                    2A

                                         4A

                                              6A




                                                         A
                                                   8A
                              12




                                                        10

                                                              12




                                                                                          10




                                                                   Time


                 Figure 3. Daily temperature fluctuations within a nonvented (single plastic layer) high tunnel,
                           Columbia, MO (3/27/02)
IV. High Tunnel Tomato Culture

    Transplant production: Tomatoes are most commonly established in the high tunnel by
transplants. The critical first step in transplant production is to purchase quality seed from a
cultivar that possesses characteristics you prefer. One ounce of tomato seed contains 6,000-
12,000 seeds. For a list of tomato seed suppliers, consult the Appendix. The optimum
germination temperature for tomato seed is 75°F, and the optimum temperature range for growth
of the transplant is 60-70°F. Seeds should be sown approximately 5-7 weeks before you
anticipate transplanting in a germination flat or 50-72 cell tray. Container size is important for
early tomato production. Research has revealed that the container size for tomatoes should be at
least 2¼” in diameter. For example, if the seed is sown in a 72-cell tray, the seedlings can be
replanted in a 606 Compack ( 2¼” x 2” cell) flat beginning at the 2 true leaf stage. Excessive
watering, nitrogen, temperature or low light will cause excessive “leggy” growth. A good
tomato transplant should be stocky. Tomato transplants can be conditioned or “hardened off”
before transplanting. Hardening of tomato plants enables the plants to survive the shock of
transplanting within the high tunnel. Plants that are not properly hardened off will be slow to
start growth after transplanting. Hardening of tomato transplants can be accomplished by taking
plants from the greenhouse about 10 days before you anticipate transplanting and exposing them
to outside temperatures and wind for a few hours each day (>50°F outside temperature).
Transplanting within a high tunnel: Tomatoes can be planted when soil temperatures reach 60°F
at the 2” depth. For early tomato production, row covers, raised beds, drip irrigation, and plastic
mulch are essential. You may wish to invest in portable back-up heaters if you feel the risk of a
freeze is great within your region.
    Tomatoes within a high tunnel should occupy approximately 4-6 ft2 of land. Earlier cultivars
that do not produce a large vine can be spaced closer than mid-season or cultivars that tend to
have vigorous vines. Typical spacings are 18-24” apart within row and 36-48” between rows.
For example, in a 20’ x 96’ commercial high tunnel, approximately 300 tomato plants can be
planted.
    Training tomatoes within a high tunnel is very important. When tomatoes are staked, light
interception is improved, the plant is more likely to set early fruit and disease tolerance is
improved. For a high tunnel, the most appropriate way to train tomatoes for early harvest is the
stake and weave system. The stake and weave system entails using a 48-52” x 1” square wooden
pine stake (metal rebar is also acceptable) that is driven between every other tomato plant
(Figure 4). When the tomato plants reach a height of 12”, the first string can be applied. Nylon
plastic twine is the best source of string. Every 6” of new growth will require a new string where
the string is providing support for the tomato vine and fruit load. If you choose to trellis
tomatoes, make certain your high tunnel frame can support the crop load.
    Pruning, the removal of suckers or axillary shoots that grow between the leaf and the main
stem, will accelerate early harvest and improve disease tolerance by enhancing air circulation
around the plant (Figure 5). While pruning may be too labor intensive for field production,
tomatoes within a high tunnel should be pruned if the objective is early harvest. Pruning will not
increase total marketable yield. The objective of pruning is to achieve a balance between vine
and fruit growth. Remove all suckers up to the one below the first flower cluster resulting in two
stems per plant. Prune when the suckers are less than 4” long, and do not prune the plants if they
are wet. After pruning, you may wish to apply a labeled fungicide to protect against disease
outbreak




                            Figure 4. Staking and stringing of tomato plants will improve
                            fruit quality and early marketable yield.




                             Axillary shoot
                             (sucker)




                                              Figure 5. Pruning tomato plants.
                                              Source: University of Kentucky; University of Missouri
V. Variety Selection

The essential first step to successful high tunnel tomato production is selection of a suitable
variety. High tunnel tomato research at the University of Missouri continues to screen tomato
varieties within the high tunnel environment. In general, every tomato variety evaluated within a
high tunnel has been equal to or better than that variety performance in the field.

Table 2. Some tomato varieties for high tunnel production1.
       Variety          Days to harvest        Disease resistance                            Comments
      BHN 543                   72                   F12 V1                               Midseason early;
                                                                                      Excellent size, shape
                                                                                             and quality.
     Carolina Gold                      75                      F12 V1 GW                Yellow (tangerine)
                                                                                      colored fruit; Vigorous
                                                                                           vine. Excellent
                                                                                                quality.
       Florida 47                       75                         F12 V1             Large, smooth, crack-
                                                                                        resistant fruit; Good
                                                                                        quality; Vine slightly
                                                                                       less vigorous than Fl
                                                                                                  91.
       Florida 91                       72                         F12 V1             Large, smooth, crack-
                                                                                       resistant fruit. Heat-
                                                                                       set variety with good
                                                                                         disease tolerance.
       Floralina                        72                        F123 V1             Large, smooth, crack-
                                                                                        resistant fruit. Very
                                                                                             good taste.
        Merced                          69                         F12 V1               Early; Good quality.
                                                                                         Has a tendency to
                                                                                        crack in the field but
                                                                                        not the high tunnel.
    Mountain Fresh                      78                         F12 V1              Excellent midseason
                                                                                         variety; Very good
                                                                                         quality. Vigorous
                                                                                        vine. Good disease
                                                                                              tolerance.
    Mountain Spring                     70                         F12 V1               Early; Excellent fruit
                                                                                                 size.
       Sunleaper                        70                         F12 V1             Heat-set variety good
                                                                                        for summer and fall
                                                                                             production.
        Sunbrite                        70                         F12 V1               Compact plant with
                                                                                             high yields.
1
 This list of tomato varieties is not intended to list every variety that may perform well within a high tunnel.
FW=Fusarium wilt race 1, 2, 3 V=Verticillium wilt. GW=Grey wall.
Table 3. Troubleshooting tomato problems within a high tunnel.
             Problem                     Possible Cause                               Solution
Flower are falling off plants   Temperatures are either too cold         Proper venting for temperature
                                or too warm.                             management.
Flowers fuse together           Too cool.                                Proper temperature management
Fruit are catfaced or misshapen Pollination disorder.                    Humidity may be too high or
                                                                         temperature too low.
Cupping or rolling of leaves         If the upper leaves experience      Aphids can be controlled by
                                     cupping or rolling, check for       using registered, labeled organic
                                     aphids. Aphids produce a sticky     or synthetic pesticides and
                                     excrement that attracts flies and   releasing beneficial insects.
                                     ants and is colonized by a dark
                                     fungus.
                                     Some early-season cultivars roll    Genetics
                                     or cup their leaves when they
                                     have a heavy fruit load.
                                     Water stress (excess or             Irrigation management.
                                     deficiency)
Poor fruit set                       Temperatures are too high or low    Temperature management. Do
                                     or humidity is excessive.           not keep rowcovers on plants too
                                                                         long.
                                     Flowers are not being vibrated      Roll-up sidewalls if temperature
                                     enough for pollination.             permits. Shake tomato stakes to
                                                                         facilitate pollen release. Use
                                                                         bumblebees.
Fruit has grey mold on the stem      Grey mold (Botrytis) fungus         Disease that is promoted by high
end                                                                      humidity and cool, cloudy
                                                                         weather. Vent high tunnel
                                                                         properly. Use labeled fungicides,
                                                                         and increase air circulation
                                                                         around the fruit.
Border rows have fruit with holes.   Worm feeding                        Bt insecticides should be applied
Foliage feeding.                                                         every 14 days commencing at
                                                                         flowering. If worms are visible,
                                                                         you may wish to use another
                                                                         labeled pesticide.
Stem lesions causing the plant to    Disease                             Have plants diagnosed by your
wilt.                                                                    local extension person.
Fruit fails to ripen                 Temperature                         If picking during hot weather, use
                                                                         a shade cloth. Late fall tomatoes
                                                                         may not ripen because of low
                                                                         light and temperatures.
Black spots on bottom of fruit       Blossom end rot                     Blossom end rot is caused by a
                                                                         localized deficiency of calcium to
                                                                         the developing fruit. Make sure
                                                                         your soil has medium to high
                                                                         calcium levels; water uniformly;
                                                                         do not apply a lot of NH4
                                                                         fertilizers or overprune. Calcium
                                                                         can be applied through the drip
                                                                         system. Do not apply foliar
                                                                         calcium.
Fruit cracking                       Irregular watering                  Mulch and water uniformly.
APPENDIX

                           Sources of Drip Irrigation Suppliesz:

BWI                                                               Queen Gil International
9831 Lackman Rd.                                                  P. O. Box 26025
Lanexa, KS 66219                                                  Jerusalem, Israel
Phone: 800-662-5320                                               Phone: 800-831-6889

Hummert International                                             T-Systems Intl.
4500 Earth City Expressway                                        7545 Carroll Rd.,
Earth City, MO 63045                                              San Diego, CA 92121
Phone: 800-325-3055                                               Phone: 800-765-1860
Web: http://www.hummert.com                                       Web: www.t-tape.com

Morgan County Seeds                                               Roberts Irrigation Products
18761 Kelsay Rd.,                                                 700 Rancheros Dr.
Barnett, MO 65011-3009                                            San Marcos, CA 92069-3007
Phone: 573-378-2655                                               Phone: 760-744-4511

Netafim USA                                                       Irrigation-Mart, Inc.
5470 E. Home Ave.                                                 3303 McDonald Ave, East
Fresno, CA 93727                                                  Ruston, LA 71270-7412
Phone: 888-638-2346                                               Phone: 800-729-7246
www.netafim-usa.com                                               www.irrigation-mart.com

Rain-Flo Irrigation                                               DripWorks
884 Center Church Rd.,                                            Phone: 800-616-8321
East Earl, PA 17519                                               Web: www.dripworksusa.com
Phone: 717-445-6976

Spring Brook Irrigation                                           Chapin Watermatics, Inc.
11291 E. Lakewood Blvd.                                           P. O. Box 490
Holland, MI 49424                                                 Watertown, NY
Phone: 877-396-1956                                               Phone: 315-782-1170
Web: www.springbrookirrigation.com

Zimmerman Irrigation Inc.                                         Plastic Plumbing Products
TRICKLE-EEZ Co.                                                   2541 Link Rd.,
Michigan Office                                                   St. Louis, MO 63114
4266 Hollywood Rd.,                                               Phone: 800-369-7257
St. Joseph, MI 49085
Phone: 800-874-2553                                               Chesmore Seed Co
Web: www.trickl-eez.com                                           5030 Hwy 36
                                                                  St. Joseph, MO 64507
                                                                  Phone: 800-383-0865

         z
          Mention or exclusion of any proprietary product or company does not imply endorsement by
         University of Missouri Extension.
         Lewis W. Jett, Department of Horticulture, University of Missouri, 1-87 Agric. Bldg, Columbia, MO
         65211-7114. Phone: 573-884-3287. Email: JettL@Missouri.edu
Sources of Tomato Seed:
AgriSales, Inc.,                                    Morgan County Seeds
P. O. Box 2060                                      18761 Kelsay Rd.
Plant City, FL 33564                                Barnett, MO 65011
813-477-1405                                        888-266-0014
www.agrisales.com
                                                    Park Seeds
Burpee Seeds                                        Cokesbury Rd.,
300 Park Ave.                                       Greenwood, SC 29647
Warminster, PA 18974                                800-845-3366
800-888-1447
www.burpees.com                                     Rupp Seeds Inc.,
                                                    17919 County Rd. B
Chesmore Seeds                                      Wauseon, OH 43567-9458
5030 Hwy. 36                                        419-337-1841
St. Joseph, MO 64507
800-383-0865                                        Seed Savers Exchange
www.chesmore.com                                    3076 N. Winn Rd.,
                                                    Decorah, IA 52101
DeRuiter Seeds                                      www.seedsavers.org
P. O. Box 20228
Columbus, OH 43220                                  SeedWay
614-459-1498                                        1225 Zeager Rd.,
www.deruiterusa.com                                 Elizabethtown, PA 17022
                                                    800-952-7333
FedCo Seeds                                         www.seedway.com
P. O. Box 520
Waterville, ME 04903                                Siegers Seed Co.,
207-873-7333                                        8265 Felch St.,
www.fedcoseeds.com                                  Zeeland, MI 49464-9503
                                                    www.siegers.com
Harris Seeds
P. O. Box 22960                                     Stokes Seeds
Rochester, NY 14692-2960                            Box 548
800-544-7938                                        Buffalo, NY 14240-0548
www.harrisseeds.com                                 800-396-9238
                                                    www.stokeseeds.com
Holmes Seed Co.,
2125 46th St. N.W.,                                 Tomato Grower’s Supply
Canton, OH 44709                                    P. O. Box 2237
800-435-6077                                        Fort Myers, FL 33902
                                                    888-478-7333
Johnny’s Selected Seeds                             www.tomatogrowers.com
310 Foss Hill Rd.,
Albion, ME 04910                                    Totally Tomatoes
800-854-2580                                        P. O. Box 1626
www.johnnyseeds.com                                 Augusta, GA 30903
                                                    803-663-0016
                                                    www.totallytomato.com

     z
     Mention or exclusion of any proprietary product or company does not imply endorsement by University of
     Missouri Extension.
     Lewis W Jett Department of Horticulture University of Missouri 1-87 Agric Bldg Columbia MO 65211-

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Production of tomatoes within a high tunnel1

  • 1. Production of Tomatoes within a High Tunnel Lewis W. Jett1 Department of Horticulture, University of Missouri, Columbia, MO 65211-7140 I. What is a high tunnel? A high tunnel is a solar heated, manually vented, plastic-covered cold frame that is used to lengthen the traditional growing season for many horticulture crops. High tunnels, often called hoophouses can significantly increase the average daily temperature and protect the crop from wind, rain, snow, hail, insects and diseases. High tunnels are not greenhouses, and thus require no electrical connections for ventilation and supplemental heat. A single or double layer of plastic can be attached to bows spaced 4-6 feet apart. The crop is grown directly in the soil using raised beds or mulch depending on the type of vegetable. Drip irrigation is essential for providing water and nutrients to the crop during the growing season. Most high tunnels have roll-up sidewalls and detachable endwalls for temperature and humidity management. Figure 1. University of Missouri high tunnels, Columbia, MO. Each high tunnel is 20’width x 9-14’height x 36’ length. Roll-up sidewalls and detachable end walls provide ventilation and temperature control. Many vegetable crops can be successfully grown within a high tunnel. Tomatoes are particularly well adapted to culture within a high tunnel since tomatoes can be trained to grow vertically by trellising or staking. Early season tomatoes also reward growers with premium prices since it is difficult to consistently harvest field tomatoes before July in the central Great Plains. II. Production Inputs for High Tunnel Tomatoes: A permanent high tunnel should be placed on fertile, non-shaded, well-drained soils with a pH in the range of 6.0-7.0. Since high tunnels are manually vented, they should be placed in an accessible location. The soil should be tilled to a depth of approximately 6-8 inches, and nutrients applied based on a recent soil test. Tomatoes should be established on a raised bed. Raised beds will significantly enhance soil warming, drainage and volume of soil for rooting. An ideal raised bed should be about 8-10” high with 30-36” width at the top. Typically, a 20’ x 96’ high tunnel will accommodate five rows of tomatoes. Raised beds can be made with power tillers or compact bed shapers. After the raised beds are formed, fertilizer, drip tape and plastic mulch can be applied (Figure 2). 1 Assistant Professor and State Vegetable Crops Specialist, Department of Horticulture, University of Missouri- Columbia 65211-7140. E-Mail: JettL@Missouri.edu.
  • 2. Figure 2. Raised bed with black plastic mulch (1 mil, embossed). Drip tape is placed under the plastic mulch. For early tomato production, black, clear or IRT (infrared transmitting) mulch can be applied to increase soil temperatures, reduce weed emergence and soil evaporation. For maximum effectiveness, black plastic mulch should have good contact between the mulch and the surface of the bed for effective transfer of heat. Embossed plastic mulch will fit tightly over the bed. Clear plastic will increase soil temperatures significantly more than black plastic, but weeds will emerge under the clear film (Table 1). White plastic (white on black or white) will significantly lower soil temperatures and can be used for late summer or fall high tunnel tomato production. Table 1. Plastic mulch effects on soil temperature1 Mulch Type Soil temperature increase (+) or decrease (−) (°F) Black +5 Clear +8-14 IRT2 +5-10 White −2 1 Soil Temperature at the 2” depth. 2 Infrared transmissible Source: Penn State University Center for Plasticulture and University of Missouri. Organic mulches such as straw, hay or compost can be used for high tunnel tomatoes. Organic mulches create a favorable environment for many beneficial insects while increasing organic matter. However, some organic mulches (straw or hay) can significantly lower soil temperature and thus would not be effective for warming the soil in the spring. Compost can increase soil temperatures, but not as effectively as black plastic mulch. Organic mulches can be applied when the soil temperatures have increased. Since the high tunnel excludes natural rainfall, irrigation must be provided. Drip irrigation for tomatoes will significantly improve marketable yield and overall quality. A uniform application of water will reduce fruit cracking and other physiological problems such as blossom end rot.
  • 3. The drip tape (a ¾” small, collapsible tube) should be buried slightly below the soil 2-3” inches to the side of the plant with the drippers on the top. Eight or 10-mil tape is acceptable with drippers spaced 4-12” apart. A drip system operates at 8-15 psi pressure. For a list of regional drip irrigation suppliers, consult the Appendix. Tomatoes use a large volume of water, particularly during fruit sizing. The fruit is approximately 95% water. From fruit set to harvest, approximately 1½ -2 quarts of water per plant may be needed each day. One technique to monitor soil moisture is to use a tensiometer. A tensiometer is a device that measures soil moisture tension as centibars (cb). The drier the soil becomes the higher the centibar reading from the tensiometer. Generally, for tomatoes, the soil moisture tension should be maintained between 10 and 20 centibars. When soil moisture tension exceeds 20 centibars, irrigation should occur. An additional advantage of drip irrigation within a high tunnel is the ability to inject water- soluble nutrients through the drip lines as the plant needs them. Generally, large quantities of phosphorus and potassium should not be applied through the drip system. Rather, based on a recent soil test, all the needed phosphorus and the majority of potassium can be applied at planting or between cropping cycles within a high tunnel. Approximately 40-50% of the total nitrogen requirements for tomatoes can be applied prior to planting, with the balance applied through the drip system over the course of the growing season. Nitrogen requirements for tomatoes depend on the soil quality (i.e., organic matter) and previous cropping history. Generally, for each 1% organic matter content of your soil, you can assume that there are 20 pounds of residual nitrogen per acre. Therefore, if you have organic matter levels greater than 3%, no preplant nitrogen is necessary. However, if your soil organic matter is less than 3%, and you have not been supplementing the soil with organic residues, you should apply the equivalent of 1.4 pounds of actual nitrogen per 1000 ft2 (equivalent to 60 pounds of actual nitrogen per acre) at or before transplanting. An additional 8-10 units of nitrogen (per acre equivalent rate) pounds per week can be applied via the drip system starting 2 weeks after transplantingz. Row covers are an important component of successful high tunnel tomato production. Row covers are lightweight, spunbonded polypropylene blankets that are supported loosely over the crop row or canopy. In the field environment, a medium-weight (0.5-0.6 oz/yd2) row cover will increase air temperature around the crop by approximately 2-4°F, while protecting the crop from adverse weather and insect injury. Using row covers within a high tunnel can significantly increase the average daily temperature. For early tomato production within a high tunnel, row covers can be 2-3 times more effective relative to their same performance in the field. A medium weight or 2x (double) layer of a light row cover should be placed over the plants after transplanting. Unlike row covers in the field, wind currents do not remove trapped thermal energy under the row cover within a high tunnel, and the row cover acts as an insulating layer over the plant. Another option is the use of low tunnels that act as mini-greenhouses (18-24” high) with a single or double layer of plastic (1 mil). Low tunnels can significantly increase air temperatures, but must be vented to prevent excessively high temperatures. Row covers can be kept on the plants from the time of transplanting (mid to late March) until the appearance of the first flower cluster. At this point, they can be removed and kept in reserve in case temperatures get low at any future time. If the sidewall vents are rolled-up (i.e., ambient temperatures are >60°F) the row covers can be removed at any time. Row covers should be kept on tomato plants if the night temperatures are <50°F. z Example: Assume a 20’ x 96’ (1920 ft2) high tunnel has 5 rows of tomatoes spaced 18”x48”. The total plant population within the high tunnel is 320 plants. Providing 8-10 lbs of actual nitrogen per acre using calcium nitrate (15.5% N) is equivalent to applying 2.2-2.8 lbs of calcium nitrate per week for the high tunnel. This is equivalent to applying 9 oz of calcium nitrate per plant per week.
  • 4. III. Tomato Plant Characteristics The tomato is a warm season vegetable crop that is sensitive to frost and will be killed by freezing temperatures. Tomatoes have either a determinate or indeterminate growth habit. Determinate tomato vines produce side shoots that terminate in a flower cluster, and the plant reaches a height of 3-4 feet. Therefore, yield is concentrated over a 4-6 week period. Indeterminate tomatoes continue to produce additional vines and flower clusters throughout the growing season and may reach 5-7 feet in height. Tomato plants do not need a specific day length in order to flower. The flowers are self- pollinated, but physical vibration of the flower either by physically shaking the plant, wind, or insects will facilitate pollination. The optimum temperatures for pollination are 68-75°F (night) and 60-90°F (day). At prolonged temperatures <55°F or >95°F, flowers can drop from the plant. High humidity (>80%) can also adversely affect pollination. Flowering until harvest is approximately 45 days for most tomato cultivars. Since tomato pollination and fruit quality is linked to temperature and humidity, the high tunnel should be monitored carefully for extreme temperatures. In early spring, the period of venting is usually between 10AM and 4 PM. If left nonvented, a high tunnel can reach extremely high temperatures (Figure 3). For example, a 60°F day can produce 100°F temperatures within the high tunnel. The level of venting depends on prevailing winds and sunlight intensity. The goal should be to keep daytime temperatures within the range of 75-85°F. In the event of a frost, close the vents in mid-afternoon and place row covers on the plants. OPEN VENT CLOSE VENT 110 100 90 80 70 Te mp (F) 60 50 40 30 High Tunnel 20 10 0 Outside M M M M M M M M M M PM PM 2P 4P 6P 8P A 2A 4A 6A A 8A 12 10 12 10 Time Figure 3. Daily temperature fluctuations within a nonvented (single plastic layer) high tunnel, Columbia, MO (3/27/02)
  • 5. IV. High Tunnel Tomato Culture Transplant production: Tomatoes are most commonly established in the high tunnel by transplants. The critical first step in transplant production is to purchase quality seed from a cultivar that possesses characteristics you prefer. One ounce of tomato seed contains 6,000- 12,000 seeds. For a list of tomato seed suppliers, consult the Appendix. The optimum germination temperature for tomato seed is 75°F, and the optimum temperature range for growth of the transplant is 60-70°F. Seeds should be sown approximately 5-7 weeks before you anticipate transplanting in a germination flat or 50-72 cell tray. Container size is important for early tomato production. Research has revealed that the container size for tomatoes should be at least 2¼” in diameter. For example, if the seed is sown in a 72-cell tray, the seedlings can be replanted in a 606 Compack ( 2¼” x 2” cell) flat beginning at the 2 true leaf stage. Excessive watering, nitrogen, temperature or low light will cause excessive “leggy” growth. A good tomato transplant should be stocky. Tomato transplants can be conditioned or “hardened off” before transplanting. Hardening of tomato plants enables the plants to survive the shock of transplanting within the high tunnel. Plants that are not properly hardened off will be slow to start growth after transplanting. Hardening of tomato transplants can be accomplished by taking plants from the greenhouse about 10 days before you anticipate transplanting and exposing them to outside temperatures and wind for a few hours each day (>50°F outside temperature). Transplanting within a high tunnel: Tomatoes can be planted when soil temperatures reach 60°F at the 2” depth. For early tomato production, row covers, raised beds, drip irrigation, and plastic mulch are essential. You may wish to invest in portable back-up heaters if you feel the risk of a freeze is great within your region. Tomatoes within a high tunnel should occupy approximately 4-6 ft2 of land. Earlier cultivars that do not produce a large vine can be spaced closer than mid-season or cultivars that tend to have vigorous vines. Typical spacings are 18-24” apart within row and 36-48” between rows. For example, in a 20’ x 96’ commercial high tunnel, approximately 300 tomato plants can be planted. Training tomatoes within a high tunnel is very important. When tomatoes are staked, light interception is improved, the plant is more likely to set early fruit and disease tolerance is improved. For a high tunnel, the most appropriate way to train tomatoes for early harvest is the stake and weave system. The stake and weave system entails using a 48-52” x 1” square wooden pine stake (metal rebar is also acceptable) that is driven between every other tomato plant (Figure 4). When the tomato plants reach a height of 12”, the first string can be applied. Nylon plastic twine is the best source of string. Every 6” of new growth will require a new string where the string is providing support for the tomato vine and fruit load. If you choose to trellis tomatoes, make certain your high tunnel frame can support the crop load. Pruning, the removal of suckers or axillary shoots that grow between the leaf and the main stem, will accelerate early harvest and improve disease tolerance by enhancing air circulation around the plant (Figure 5). While pruning may be too labor intensive for field production, tomatoes within a high tunnel should be pruned if the objective is early harvest. Pruning will not increase total marketable yield. The objective of pruning is to achieve a balance between vine and fruit growth. Remove all suckers up to the one below the first flower cluster resulting in two stems per plant. Prune when the suckers are less than 4” long, and do not prune the plants if they
  • 6. are wet. After pruning, you may wish to apply a labeled fungicide to protect against disease outbreak Figure 4. Staking and stringing of tomato plants will improve fruit quality and early marketable yield. Axillary shoot (sucker) Figure 5. Pruning tomato plants. Source: University of Kentucky; University of Missouri
  • 7. V. Variety Selection The essential first step to successful high tunnel tomato production is selection of a suitable variety. High tunnel tomato research at the University of Missouri continues to screen tomato varieties within the high tunnel environment. In general, every tomato variety evaluated within a high tunnel has been equal to or better than that variety performance in the field. Table 2. Some tomato varieties for high tunnel production1. Variety Days to harvest Disease resistance Comments BHN 543 72 F12 V1 Midseason early; Excellent size, shape and quality. Carolina Gold 75 F12 V1 GW Yellow (tangerine) colored fruit; Vigorous vine. Excellent quality. Florida 47 75 F12 V1 Large, smooth, crack- resistant fruit; Good quality; Vine slightly less vigorous than Fl 91. Florida 91 72 F12 V1 Large, smooth, crack- resistant fruit. Heat- set variety with good disease tolerance. Floralina 72 F123 V1 Large, smooth, crack- resistant fruit. Very good taste. Merced 69 F12 V1 Early; Good quality. Has a tendency to crack in the field but not the high tunnel. Mountain Fresh 78 F12 V1 Excellent midseason variety; Very good quality. Vigorous vine. Good disease tolerance. Mountain Spring 70 F12 V1 Early; Excellent fruit size. Sunleaper 70 F12 V1 Heat-set variety good for summer and fall production. Sunbrite 70 F12 V1 Compact plant with high yields. 1 This list of tomato varieties is not intended to list every variety that may perform well within a high tunnel. FW=Fusarium wilt race 1, 2, 3 V=Verticillium wilt. GW=Grey wall.
  • 8. Table 3. Troubleshooting tomato problems within a high tunnel. Problem Possible Cause Solution Flower are falling off plants Temperatures are either too cold Proper venting for temperature or too warm. management. Flowers fuse together Too cool. Proper temperature management Fruit are catfaced or misshapen Pollination disorder. Humidity may be too high or temperature too low. Cupping or rolling of leaves If the upper leaves experience Aphids can be controlled by cupping or rolling, check for using registered, labeled organic aphids. Aphids produce a sticky or synthetic pesticides and excrement that attracts flies and releasing beneficial insects. ants and is colonized by a dark fungus. Some early-season cultivars roll Genetics or cup their leaves when they have a heavy fruit load. Water stress (excess or Irrigation management. deficiency) Poor fruit set Temperatures are too high or low Temperature management. Do or humidity is excessive. not keep rowcovers on plants too long. Flowers are not being vibrated Roll-up sidewalls if temperature enough for pollination. permits. Shake tomato stakes to facilitate pollen release. Use bumblebees. Fruit has grey mold on the stem Grey mold (Botrytis) fungus Disease that is promoted by high end humidity and cool, cloudy weather. Vent high tunnel properly. Use labeled fungicides, and increase air circulation around the fruit. Border rows have fruit with holes. Worm feeding Bt insecticides should be applied Foliage feeding. every 14 days commencing at flowering. If worms are visible, you may wish to use another labeled pesticide. Stem lesions causing the plant to Disease Have plants diagnosed by your wilt. local extension person. Fruit fails to ripen Temperature If picking during hot weather, use a shade cloth. Late fall tomatoes may not ripen because of low light and temperatures. Black spots on bottom of fruit Blossom end rot Blossom end rot is caused by a localized deficiency of calcium to the developing fruit. Make sure your soil has medium to high calcium levels; water uniformly; do not apply a lot of NH4 fertilizers or overprune. Calcium can be applied through the drip system. Do not apply foliar calcium. Fruit cracking Irregular watering Mulch and water uniformly.
  • 9. APPENDIX Sources of Drip Irrigation Suppliesz: BWI Queen Gil International 9831 Lackman Rd. P. O. Box 26025 Lanexa, KS 66219 Jerusalem, Israel Phone: 800-662-5320 Phone: 800-831-6889 Hummert International T-Systems Intl. 4500 Earth City Expressway 7545 Carroll Rd., Earth City, MO 63045 San Diego, CA 92121 Phone: 800-325-3055 Phone: 800-765-1860 Web: http://www.hummert.com Web: www.t-tape.com Morgan County Seeds Roberts Irrigation Products 18761 Kelsay Rd., 700 Rancheros Dr. Barnett, MO 65011-3009 San Marcos, CA 92069-3007 Phone: 573-378-2655 Phone: 760-744-4511 Netafim USA Irrigation-Mart, Inc. 5470 E. Home Ave. 3303 McDonald Ave, East Fresno, CA 93727 Ruston, LA 71270-7412 Phone: 888-638-2346 Phone: 800-729-7246 www.netafim-usa.com www.irrigation-mart.com Rain-Flo Irrigation DripWorks 884 Center Church Rd., Phone: 800-616-8321 East Earl, PA 17519 Web: www.dripworksusa.com Phone: 717-445-6976 Spring Brook Irrigation Chapin Watermatics, Inc. 11291 E. Lakewood Blvd. P. O. Box 490 Holland, MI 49424 Watertown, NY Phone: 877-396-1956 Phone: 315-782-1170 Web: www.springbrookirrigation.com Zimmerman Irrigation Inc. Plastic Plumbing Products TRICKLE-EEZ Co. 2541 Link Rd., Michigan Office St. Louis, MO 63114 4266 Hollywood Rd., Phone: 800-369-7257 St. Joseph, MI 49085 Phone: 800-874-2553 Chesmore Seed Co Web: www.trickl-eez.com 5030 Hwy 36 St. Joseph, MO 64507 Phone: 800-383-0865 z Mention or exclusion of any proprietary product or company does not imply endorsement by University of Missouri Extension. Lewis W. Jett, Department of Horticulture, University of Missouri, 1-87 Agric. Bldg, Columbia, MO 65211-7114. Phone: 573-884-3287. Email: JettL@Missouri.edu
  • 10. Sources of Tomato Seed: AgriSales, Inc., Morgan County Seeds P. O. Box 2060 18761 Kelsay Rd. Plant City, FL 33564 Barnett, MO 65011 813-477-1405 888-266-0014 www.agrisales.com Park Seeds Burpee Seeds Cokesbury Rd., 300 Park Ave. Greenwood, SC 29647 Warminster, PA 18974 800-845-3366 800-888-1447 www.burpees.com Rupp Seeds Inc., 17919 County Rd. B Chesmore Seeds Wauseon, OH 43567-9458 5030 Hwy. 36 419-337-1841 St. Joseph, MO 64507 800-383-0865 Seed Savers Exchange www.chesmore.com 3076 N. Winn Rd., Decorah, IA 52101 DeRuiter Seeds www.seedsavers.org P. O. Box 20228 Columbus, OH 43220 SeedWay 614-459-1498 1225 Zeager Rd., www.deruiterusa.com Elizabethtown, PA 17022 800-952-7333 FedCo Seeds www.seedway.com P. O. Box 520 Waterville, ME 04903 Siegers Seed Co., 207-873-7333 8265 Felch St., www.fedcoseeds.com Zeeland, MI 49464-9503 www.siegers.com Harris Seeds P. O. Box 22960 Stokes Seeds Rochester, NY 14692-2960 Box 548 800-544-7938 Buffalo, NY 14240-0548 www.harrisseeds.com 800-396-9238 www.stokeseeds.com Holmes Seed Co., 2125 46th St. N.W., Tomato Grower’s Supply Canton, OH 44709 P. O. Box 2237 800-435-6077 Fort Myers, FL 33902 888-478-7333 Johnny’s Selected Seeds www.tomatogrowers.com 310 Foss Hill Rd., Albion, ME 04910 Totally Tomatoes 800-854-2580 P. O. Box 1626 www.johnnyseeds.com Augusta, GA 30903 803-663-0016 www.totallytomato.com z Mention or exclusion of any proprietary product or company does not imply endorsement by University of Missouri Extension. Lewis W Jett Department of Horticulture University of Missouri 1-87 Agric Bldg Columbia MO 65211-