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Meat Preservation
techniques
By
Dr. Geeta Chauhan
Senior Scientist
Division of Livestock Products Technology
Indian Veterinary Research Institute
Izatnagar, Bareilly (UP), India
Introduction
Food preservation has been known and used since
ancient times. The art was used to preserve various
food commodities like meat, fish, fruits and
vegetables, by applying methods such as drying,
salting and smoking etc. These traditional methods are
of great importance in present times as well. With the
advancements, the food preservation has become
more a science based on the latest developments in
science and technology.
Principle
The primary cause of food spoilage is the action of
micro organisms like bacteria, molds or yeasts added
by enzymes. These microbes require favorable
environment fortheirsurvival and underunfavorable
conditions, they fail to grow and die. The prevention
of food spoilage is the primary purpose of food
preservation. Thus, the underlying principle of food
preservation methods is to create the unfavorable
conditions for the spoilage micro organisms.
Factors affecting microbial
growth
Intrinsic Factors Extrinsic Factors
๏ƒ˜ Moisture content
๏ƒ˜ Wateractivity
๏ƒ˜ pH
๏ƒ˜ Redox potential
๏ƒ˜ Physical structure of
the food
๏ƒ˜ Available nutrients
๏ƒ˜ Temperature
๏ƒ˜ Relative humidity
๏ƒ˜ Carbon dioxide or
Oxygen
๏ƒ˜ Types and numberof
micro organisms in the
food
Principles of Meat
Preservation
1.Cold Treatment- it furtherincludes
I.Refrigeration-
โ€ขBy efficient refrigeration, meat can be preserved in a
condition approaching its natural state for periods
adequate forcommercial requirements.
โ€ขThe appearance, weight and flavor of meat are little
affected.
โ€ขIn refrigeration, meat temperature decreases to 4-7ยบC
oreven to 1-2ยบC in meat intended forlongerstorage.
โ€ข Techniques used for carcass refrigeration may be
categorized as
Dry (air) refrigeration- this technique used in meat
industry is of three types-
1.Slow airrefrigeration-
โ€ขIt is mainly used in small abattoirs
โ€ขInvolves 3 steps
๏ƒผStep 1- carcass โ€˜drainingโ€™ orโ€˜dryingโ€™
๏ƒผStep 2- Pre refrigeration- at 10ยบC; 75% RH
Dry (air) refrigeration
Used forred meat and
poultry carcasses
Wet (water)
refrigeration
Used forpoultry
๏ƒผ Step 3- Refrigeration- at 4-7ยบC; 85- 90% RH
โ€ข In this method, dry carcass surface is beneficial in
terms of surface micro flora suppression and causes
weight loss of 3%.
2. Rapid airrefrigeration-
โ€ข carcasses are exposed to air at -1 to +1ยบC, 90% RH
and 1-3m/sec circulation for18-36 hrs.
โ€ข It causes weight loss of 1.5-2%
3. Ultra rapid refrigeration- involves two phases
๏ƒผ Phase I- carcass exposed to intensive circulation (2-
4m/sec) at temp. -4 to -6ยบC; 90% RHfor1-3 hours.
๏ƒผ Phase II- carcass is refrigerated at -1 to 2ยบC for14-22
hours with circulation 0.3 m/sec.
โ€ข Weight loss is around 1%.
Wet (water) refrigeration- this method can be applied
by
1.Spraying poultry carcasses with cold water- it is a
hygienic practice as reduces chances of cross
contamination.
๏ƒ˜ this method requires considerable amount of water
( 10-12 lit/carcass).
1.Submerging the carcasses in basins with running cold
water, for1 hour- this method requires lesseramount
of water(up to 4 lit/carcass).
II. Freezing-
โ€ข In Industrial abattoirs, freezing of meat is done in
โ€˜freezing tunnelsโ€™ under air circulation of 2-4m/sec
with airat -20 to -40ยบC and 95- 100% RH.
โ€ข The cryoscopy points of meat is between -1.5 and
-1.8ยบC (muscle tissue) and -2.2ยบC (fatty tissue).
โ€ข Approximately 75% of water in meat is freezes at
-5ยบC, 90% at -30ยบC and 100% at -60ยบC.
โ€ข During frozen storage, microbial storage is
inhibited.
โ€ข Frozen meat products can be stored for longer
duration up to 12 months.
โ€ข Disadvantage- Freezing may cause some adverse
effects on meat quality that may affect its sensory
characteristics.
2. Salting and Curing-
โ€ข Salting- treatment of meat with salt
Curing- treatment of meat with brine i.e., mixture of
salt, nitrites/nitrates and othercompounds.
โ€ข It can be done by application of either of the 3
methods-
a.Dry method- meat surface is treated with dry salt or
brine and held at temperature 0-7ยบC for 2-4 weeks.
During this period, salt or brine ingredients goes into
the meat and thus, releases amount of bound water.
b.Wet method- meat is submerged in salt/ brine
solution. This allows ingredients to diffuse from solution
into meat.
c.Combined method- meat is firstly dry salted or cured
and then, heated with salt/brine solution.
โ€ขVarious ingredients used for salting and curing are-
3. Smoking-
โ€ข Two main objectives of applying smoking technique
are-
๏ƒผ to achieve popularcolorand flavor
๏ƒผ to inhibit spoilage and pathogenic micro organisms.
โ€ข Smoke is produced endothermically from damp wood
chips.
Smoking
Traditional Plants
๏ƒ˜ meats are hung in room
having wood containers for
smoke production
๏ƒ˜ conditions are difficult to
handle.
Modern Plants
๏ƒ˜ smoke is produced by
industrial generators
๏ƒ˜ conditions are well
controlled having
temperature of 200ยบC.
4. Drying-
โ€ข It involves migration of moisture from innerlayers
towards surfaces and evaporation from the surface.
โ€ข Initially, drying is done at low temperature of about
10-15ยบC and as wateractivity decreases, temperature
is increased that enhances drying rate.
โ€ข Drying should be done in a gradual mannerto avoid
the formation of hard, dry layeron surface.
โ€ข Lyophilization- method of meat drying
๏ƒ˜ Here, meat is frozen and then exposed to very low
pressure in vacuum at 20-40ยบC. This results in the
removal of 90% of waterand meat product of same
volume but 70% of initial weight.
5. Heat treatment-
โ€ข Involves-
๏ƒผ killing of pathogenic microbes
๏ƒผ inactivation of meat enzymes
โ€ข The heat treatment may be done in following ways-
a.Pasteurization- in waterat temperature < 100ยบC
๏ƒผThis destroys all vegetative cells of psychrophilic and
mesophilic microbes but vegetative cells of thermophilic
bacteria and spores survive.
b.Boiling- in waterat 100ยบC so as to reach productโ€™s
centertemperature at 80-90ยบC
๏ƒผThis kills all vegetative cells but not the spores
c.Sterilization- at temperature > 100ยบC in autoclave
๏ƒผThis kills all vegetative forms and spores
6. Fermentation-
โ€ข Fermentation is a phase of intensive growth and
metabolism of lactic acid bacteria.
โ€ข The activity of this bacteria produces lactic acid that
reduces the pHand thus, acting as a preservative.
โ€ข The process occurs normally over2-5 days until pH
lowers to 4.6-5.
โ€ข To enhance the speed of fermentation, selected lactic
acid bacteria called โ€˜artificial cultureโ€™ can be added.
Hurdle Concept and Technology
โ€ข Hurdle technology is a method of controlling or
eliminating pathogens in food products by combination
of approaches.
โ€ข These approaches can be thought of as โ€˜hurdlesโ€™ the
pathogen has to overcome to remain active.
โ€ข The right combination of hurdles ensure elimination of
all pathogens or reducing them to harmless in the final
product.
โ€ข In developing countries, the application of hurdle
technology is very important for foods that remain
stable, safe and tasty without refrigeration storage.
โ€ข Some of the principle hurdle used in food preservation
are-
Parameter Symbol Application
High Temperature F Heating
Low Temperature T Chilling, Freezing
Reduced water activity aw Drying, curing,
conserving
Increased acidity pH Acid addition or formation
Reduced Redox potential Eh Removal of oxygen or
addition of ascorbate
Biopreservatives Competitive flora such as
microbial fermentation
Other preservatives Sorbate, sulfites, nitrites.
โ€ข Some hurdles may influence the safety and quality of
foods because of anti microbial properties and at the
same time, improve the flavor e.g.. as in Maillard
reaction.
โ€ข The same hurdle could have positive or negative
effects on foods depending upon-
๏ƒผ microbial stability
๏ƒผ its intensity
Basis of hurdle technology
โ€ข The physiological responses of microbes i.e., their
homeostasis, metabolic exhaustion and stress reaction
forms the basis of application of Hurdle technology.
โ€ข The disturbance of the homeostasis is the key
phenomenon of food preservation.
โ€ข The goal forfood preservation is the multi target
preservation of foods in which logically applied
hurdles will have a synergistic effect.
โ€ข Thus, hurdle technology is an important tool to
enhance shelf life of livestock products.
โ€ข It can also be used forthe development of various
novel food products.
Thank youโ€ฆ.

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Meat preservation techniques by Geeta Chauhan

  • 1. Meat Preservation techniques By Dr. Geeta Chauhan Senior Scientist Division of Livestock Products Technology Indian Veterinary Research Institute Izatnagar, Bareilly (UP), India
  • 2. Introduction Food preservation has been known and used since ancient times. The art was used to preserve various food commodities like meat, fish, fruits and vegetables, by applying methods such as drying, salting and smoking etc. These traditional methods are of great importance in present times as well. With the advancements, the food preservation has become more a science based on the latest developments in science and technology.
  • 3. Principle The primary cause of food spoilage is the action of micro organisms like bacteria, molds or yeasts added by enzymes. These microbes require favorable environment fortheirsurvival and underunfavorable conditions, they fail to grow and die. The prevention of food spoilage is the primary purpose of food preservation. Thus, the underlying principle of food preservation methods is to create the unfavorable conditions for the spoilage micro organisms.
  • 4. Factors affecting microbial growth Intrinsic Factors Extrinsic Factors ๏ƒ˜ Moisture content ๏ƒ˜ Wateractivity ๏ƒ˜ pH ๏ƒ˜ Redox potential ๏ƒ˜ Physical structure of the food ๏ƒ˜ Available nutrients ๏ƒ˜ Temperature ๏ƒ˜ Relative humidity ๏ƒ˜ Carbon dioxide or Oxygen ๏ƒ˜ Types and numberof micro organisms in the food
  • 5. Principles of Meat Preservation 1.Cold Treatment- it furtherincludes I.Refrigeration- โ€ขBy efficient refrigeration, meat can be preserved in a condition approaching its natural state for periods adequate forcommercial requirements. โ€ขThe appearance, weight and flavor of meat are little affected. โ€ขIn refrigeration, meat temperature decreases to 4-7ยบC oreven to 1-2ยบC in meat intended forlongerstorage.
  • 6. โ€ข Techniques used for carcass refrigeration may be categorized as Dry (air) refrigeration- this technique used in meat industry is of three types- 1.Slow airrefrigeration- โ€ขIt is mainly used in small abattoirs โ€ขInvolves 3 steps ๏ƒผStep 1- carcass โ€˜drainingโ€™ orโ€˜dryingโ€™ ๏ƒผStep 2- Pre refrigeration- at 10ยบC; 75% RH Dry (air) refrigeration Used forred meat and poultry carcasses Wet (water) refrigeration Used forpoultry
  • 7. ๏ƒผ Step 3- Refrigeration- at 4-7ยบC; 85- 90% RH โ€ข In this method, dry carcass surface is beneficial in terms of surface micro flora suppression and causes weight loss of 3%. 2. Rapid airrefrigeration- โ€ข carcasses are exposed to air at -1 to +1ยบC, 90% RH and 1-3m/sec circulation for18-36 hrs. โ€ข It causes weight loss of 1.5-2% 3. Ultra rapid refrigeration- involves two phases ๏ƒผ Phase I- carcass exposed to intensive circulation (2- 4m/sec) at temp. -4 to -6ยบC; 90% RHfor1-3 hours. ๏ƒผ Phase II- carcass is refrigerated at -1 to 2ยบC for14-22 hours with circulation 0.3 m/sec. โ€ข Weight loss is around 1%.
  • 8. Wet (water) refrigeration- this method can be applied by 1.Spraying poultry carcasses with cold water- it is a hygienic practice as reduces chances of cross contamination. ๏ƒ˜ this method requires considerable amount of water ( 10-12 lit/carcass). 1.Submerging the carcasses in basins with running cold water, for1 hour- this method requires lesseramount of water(up to 4 lit/carcass).
  • 9. II. Freezing- โ€ข In Industrial abattoirs, freezing of meat is done in โ€˜freezing tunnelsโ€™ under air circulation of 2-4m/sec with airat -20 to -40ยบC and 95- 100% RH. โ€ข The cryoscopy points of meat is between -1.5 and -1.8ยบC (muscle tissue) and -2.2ยบC (fatty tissue). โ€ข Approximately 75% of water in meat is freezes at -5ยบC, 90% at -30ยบC and 100% at -60ยบC. โ€ข During frozen storage, microbial storage is inhibited. โ€ข Frozen meat products can be stored for longer duration up to 12 months. โ€ข Disadvantage- Freezing may cause some adverse effects on meat quality that may affect its sensory characteristics.
  • 10. 2. Salting and Curing- โ€ข Salting- treatment of meat with salt Curing- treatment of meat with brine i.e., mixture of salt, nitrites/nitrates and othercompounds. โ€ข It can be done by application of either of the 3 methods- a.Dry method- meat surface is treated with dry salt or brine and held at temperature 0-7ยบC for 2-4 weeks. During this period, salt or brine ingredients goes into the meat and thus, releases amount of bound water. b.Wet method- meat is submerged in salt/ brine solution. This allows ingredients to diffuse from solution into meat. c.Combined method- meat is firstly dry salted or cured and then, heated with salt/brine solution. โ€ขVarious ingredients used for salting and curing are-
  • 11. 3. Smoking- โ€ข Two main objectives of applying smoking technique are- ๏ƒผ to achieve popularcolorand flavor ๏ƒผ to inhibit spoilage and pathogenic micro organisms. โ€ข Smoke is produced endothermically from damp wood chips. Smoking Traditional Plants ๏ƒ˜ meats are hung in room having wood containers for smoke production ๏ƒ˜ conditions are difficult to handle. Modern Plants ๏ƒ˜ smoke is produced by industrial generators ๏ƒ˜ conditions are well controlled having temperature of 200ยบC.
  • 12. 4. Drying- โ€ข It involves migration of moisture from innerlayers towards surfaces and evaporation from the surface. โ€ข Initially, drying is done at low temperature of about 10-15ยบC and as wateractivity decreases, temperature is increased that enhances drying rate. โ€ข Drying should be done in a gradual mannerto avoid the formation of hard, dry layeron surface. โ€ข Lyophilization- method of meat drying ๏ƒ˜ Here, meat is frozen and then exposed to very low pressure in vacuum at 20-40ยบC. This results in the removal of 90% of waterand meat product of same volume but 70% of initial weight.
  • 13. 5. Heat treatment- โ€ข Involves- ๏ƒผ killing of pathogenic microbes ๏ƒผ inactivation of meat enzymes โ€ข The heat treatment may be done in following ways- a.Pasteurization- in waterat temperature < 100ยบC ๏ƒผThis destroys all vegetative cells of psychrophilic and mesophilic microbes but vegetative cells of thermophilic bacteria and spores survive. b.Boiling- in waterat 100ยบC so as to reach productโ€™s centertemperature at 80-90ยบC ๏ƒผThis kills all vegetative cells but not the spores c.Sterilization- at temperature > 100ยบC in autoclave ๏ƒผThis kills all vegetative forms and spores
  • 14. 6. Fermentation- โ€ข Fermentation is a phase of intensive growth and metabolism of lactic acid bacteria. โ€ข The activity of this bacteria produces lactic acid that reduces the pHand thus, acting as a preservative. โ€ข The process occurs normally over2-5 days until pH lowers to 4.6-5. โ€ข To enhance the speed of fermentation, selected lactic acid bacteria called โ€˜artificial cultureโ€™ can be added.
  • 15. Hurdle Concept and Technology โ€ข Hurdle technology is a method of controlling or eliminating pathogens in food products by combination of approaches. โ€ข These approaches can be thought of as โ€˜hurdlesโ€™ the pathogen has to overcome to remain active. โ€ข The right combination of hurdles ensure elimination of all pathogens or reducing them to harmless in the final product. โ€ข In developing countries, the application of hurdle technology is very important for foods that remain stable, safe and tasty without refrigeration storage. โ€ข Some of the principle hurdle used in food preservation are-
  • 16. Parameter Symbol Application High Temperature F Heating Low Temperature T Chilling, Freezing Reduced water activity aw Drying, curing, conserving Increased acidity pH Acid addition or formation Reduced Redox potential Eh Removal of oxygen or addition of ascorbate Biopreservatives Competitive flora such as microbial fermentation Other preservatives Sorbate, sulfites, nitrites.
  • 17. โ€ข Some hurdles may influence the safety and quality of foods because of anti microbial properties and at the same time, improve the flavor e.g.. as in Maillard reaction. โ€ข The same hurdle could have positive or negative effects on foods depending upon- ๏ƒผ microbial stability ๏ƒผ its intensity Basis of hurdle technology โ€ข The physiological responses of microbes i.e., their homeostasis, metabolic exhaustion and stress reaction forms the basis of application of Hurdle technology. โ€ข The disturbance of the homeostasis is the key phenomenon of food preservation.
  • 18. โ€ข The goal forfood preservation is the multi target preservation of foods in which logically applied hurdles will have a synergistic effect. โ€ข Thus, hurdle technology is an important tool to enhance shelf life of livestock products. โ€ข It can also be used forthe development of various novel food products.