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               January | February 2013
                               Yeast in aquaculture

Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.
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or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872




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FEATURE




                                                       Yeast in aquaculture
                                                      by Philippe Tacon PhD, Lesaffre Feed Additives, France



Y
        east products are getting more          tive price in regards to other protein sources    percent dry matter and can contain from
        and more popular in aquaculture.        such as fish or soybean meal. Further appli-      40 to 60 percent crude protein nitrogen,
        However many products (as a             cations are being developed for yeast as          35-45 percent carbohydrates, and 5-9 per-
whole or as fractions) are on the aquacul-      functional feed additives as probiotic live       cent lipids. A quite important fraction of
ture market at the moment and differen-         yeast, yeast fractions (yeast cell walls, yeast   the nitrogen is under the form on nucleic
tiating between one from another can be         extracts) or as a source for more purified        acids (up to 12%) that can lead to produce
difficult. This small article aims at shading   products such as beta-glucans and nucle-          significant level of uric acid if consumed at
some lights on the subject and explains         otides. The production process of yeast can       high concentration, like meat. The amino
that all yeast products are not equal.          allow the possibility to incorporate trace        acid profile of yeast is close to soybean meal
                                                minerals and then produce highly bioavail-        and therefore well adapted to animal nutri-
    Yeast is a unicellular organism belong-     able organic trace minerals, also known as        tion; it is rich in Glutamic acid and Lysine (up
ing to the kingdom of Fungi. More than a        selenium and chromium yeast.                      to 8%). Yeast is naturally rich in B vitamins
thousand species have been found in two             The pink yeast Phaffia rhodozyma, is          such as biotin, thiamine and folic acid. It also
major phyla: Basidiomycota and Ascomycota       naturally rich in astaxanthin and has been        produces niacin but contrary to some belief
in which belong species able to duplicate       used for some time as natural source of the       does not produce B12 Vitamin. Ergosterol
by budding such as Saccharomyces cerevisiae.    pigment in salmonids. Although now it tends       which is a significant fraction of yeast cell
    Due to their unique properties to grow      to be replaced by bacterial products which        wall, also is also a precursor of Vitamin D2
under aerobic conditions and produce gas        have a higher concentration and whose cell        by using UV treatments.
and ethanol under anaerobic conditions, some    wall is more easily degraded. We will only
yeast (mostly S. cerevisiae) have been used for refer in the following article on products   Baker’s yeast
the manufacture of fermented foods such as      coming from S. cerevisiae origin.                Even if their name remains Saccharomyces
bread , beer and wine for a long time. Yeasts                                                cerevisiae (cerevisiae for beer), most of the
are also used as single sell protein source in Nutritional properties of yeast               strains of Baker’s yeast have been selected
animal nutrition and in aquaculture under            Typical dry yeast composition is 93-97 for their high fermentative power, particu-
various forms and                                                                                              larly useful for bakers. Strains
species (Torulaspora,                                                                                          are specific to the type of
Torulopsis,                                                                                                    bread and the region where
Kluyveromyces,                                                                                                 it is sold, in order to respond
Saccharomyces and                                                                                              to different bread making
caetera). They can                                                                                             conditions (French bread,
be found for example                                                                                           white bread, flat bread,
in shrimp and marine                                                                                           croissant, etc.) and resist to
fish larval feeds or                                                                                           different process conditions
included as a protein                                                                                          (osmotic pressure from high
source in aquafeeds.                                                                                           sugared bread, freezing, acid-
    The reasons for                                                                                            ity of sour dough,…).
this extensive use is                                                                                               Baker’s yeast comes as
its excellent nutri-                                                                                           a pure and primary culture
tional contents, its                                                                                           grown on sugar substrate
easy supply in dried                                                                                           such as molasses. The pro-
form or under liq-                                                                                             duction is performed under
uid form when bak-                                                                                             very strict conditions in order
ery yeast plants or                                                                                            to maintain the genetic puri-
breweries are near                                                                                             ty, consistency, specificity and
aquafeed plants, and                     Figure 1: Yeast manufacturing process (primary grown culture)         efficacy of the strains. (Figure
nowadays a competi-                                                                                            1). It can be sold under differ-

26 | January - february 2013                                                                                Grain &feed millinG technoloGy
FEATURE


 Table 1: Effect of live yeast Actisaf on growth and survival parameters in
 tilapia under stress conditions. (n=3, P<0.05, measures with different letters
 are significantly different)
           Treatment   Survival (%)       SGR           FCR            PER                                                            summit is another       and th
                                                                                                                                      best-practice of        semina
                                                                                                                                      the value VIV           eight v
  CON 40% -10 fry        75.0ab          3.33a           3.11e        0.83ab                                                          adds to its events.     by sup
                                                                                                                                      Developed          in   oped
  CON 40% -20 fry         64.8a          3.47a           3.26e        0.78ab                                                          close co-operation      use d
                                                                                                                                      with loyal advisors     the fee
   Act 40% - 10 fry      87.5bc          5.80d         1.43abc        1.89cd                                                          to VIV, this is a            Yia
                                                                                                                                      premium-quality         Agent
   Act 40% - 20 fry       92.6c          5.43c          1.01a         2.64d                                                           conference based        speakin
                                                                                                                                      on my personal          explain
   Act 27% - 10 fry      91.7bc         5.46cd          1.62bc         2.26c                                                          initiative,” he says.   “the a
                                                                                               Figure 2: Schema of a process to produce yeast                 have
   Act 27% - 20 fry      96.29c          5.24c          1.17ab         3.17e VIV Asia presents three special extracts and yeast cell walls
                                                                                                                     A very special seminar                   proces
                                                                             features: CropTech-FeedTech                Perendale Publishers will be tak-     degree
                                                                             Asia, focusing cost-effective feed ing part in one of the CropTech-              contro
ent forms and packaging (instant dried yeast,           Brewer’s yeast canproduction, MeatTech, highlighting concern is the sanitary safety March
                                                                               be used to produce Another            FeedTech Asia seminars on of             tially u
active dry yeast, compressed, cream).               yeast fractions, however due totechnologies tothese products. 2013. Called are sometimes
                                                                             the latest the nature        produce 13, Antibiotics ‘Digital engineering        a mea
    The primary grown culture controlled            of brewer’s yeast and safe products that can be added to the process in order to this unique
                                                                               the specificity of the used eas- in feed manufacturing’, prevent               ductio
process makes also a very consistent base for       production processes,ily the the consumers, and the VIV seminar with the yeast for nutri-the
                                                                                 by quality is less bacteria competing is for those working in                Many
the production of yeast extracts, autolysed         consistent than in baker’s yeast. Products Asia. and avoiding of milldecrease. It and aims at
                                                                             Animal Health Summit ents               area yield technology is there-          the hu
yeast, yeast cell walls and their derivate:         coming from brewery yeast tend to have a first confer- providing background information on
                                                                                 The summit is the fore possible that some antibiotic residues                tic ap
nucleotides and beta-glucans. Yeast cell walls      distinctive bitter smell and taste andto darker the rapidly intelligent solutions be left in the
                                                                             ence in Asia a address and possibly other toxins might that have been            include
produced from Baker’s yeast usually have a          colour than the ones growing concerns about the use of product.
                                                                              coming from baker’s final dried introduced to address processing                order
high content of mannans. They are recognised        yeast.                   antibiotics in animal protein produc- chain dilemmas.                                 Fo
as good toxin binders. Fractions coming from                                 tion, both at CEO and Autolysed yeast – Inactive Dried
                                                                                                          technical     “What’s unique for our industry       ers wil
baker’s yeast have a light beige colour.            Ethanol yeast                                        Yeast
                                                                             level. On a personal note, Berculo about this event is its format,” says         develo
    The most popular aquaculture application                                 is particularly excited about the VIV and Autolysed publisher of Grain and
                                                        Ethanol yeasts are harvested after having           Inactive Roger Gilbert, yeast come from           will im
of Baker’s yeast is in hatcheries where it is       performed alcoholic fermentation andSummit Asia. “The Feed Milling or Brewer’s magazine
                                                                             Animal Health distil- primary grown cultures Technology yeast.                   benefit
a major feed source for artemia and rotifer         lation for the
(see for example Couteau et al 1990).               conventional
                                                    production
Brewer’s yeast                                      of Bioethanol
    Brewer’s yeast can be identified either         from sugar-
as the ferment used in brewery industries           cane,       beet
(Yeast primary production) or the by-prod-          sugar or grains
uct of these industries which is the form           syrup. In the
mainly used in aquaculture. In the latter case,     first case, the
yeast biomass is harvested from the fermen-         yeast biomass
tation vats at the end of beer fermentation.        is harvested
It can be sold under liquid form (18-20%            and then dried
of dry matter) but preferentially as inactive       with the recy-
yeast spray or drum dried. It can also been         cled energy
grown as a more controlled product and              used to heat
specific strains and find its way to human          the      vegetal
care as a food supplement and holistic thera-       material. The
peutic, also known as natural brewer’s yeast.       majority       of
    Brewer’s yeast for aquafeed applications        ethanol yeast
is sold by trading companies as a commodity         comes from
based on the protein content, or by local           Brazil.
breweries in need to dispatch their slurry.             Production
The quality and the supply of these products        prices       and
can be inconsistent and depends greatly on          selling prices
the source of supply.                               are very low,
    The nutritional content is similar as the       however the
one in baker’s yeast, but contains more trace       quality, such
minerals such as selenium and chromium.             as the protein
The protein content of brewer yeast is              content is very
relatively high and and its amino acid content      inconsistent.
is similar to baker’s yeast. Numerous works         The       supply
have shown the efficacy of Brewer’s yeast           depends on
to replace partially or totally the proteins        the activity of
found in fish and vegetable meal in fish and        the bioetha-
shrimp. Shrimp feeds formulators typically          nol plants and
incorporate brewer’s yeast in their formula         can also be
at the rate of two to four percent.                 inconsistent.

Grain &feed millinG technoloGy                                                     Grain &feed millinG technoloGy          January - february 2013 | 27
FEATURE


They are major products within the food            protein and forms peptides (dipeptides to            the gut maturation have been found in sea
industry as flavour enhancers and in pet           tetra peptides) and oligonucleic acids which         bass with a species extracted from the rain-
food as feed attractants. They are used in         are readily digestible by the animal. Again          bow trout gut Debaryomyces hansenii (see
aquaculture feeds as a source of protein           here depending on the original yeast material        the works from Tovar-Ramirez and also the
and nitrogen. Brewer’s yeast, and its ethanol      used, autolysed and inactive yeast quality can       reviews by Chi et al 2006 and Gatesoupe
equivalent, is mostly favoured as it is cheaper    be very different.                                   2007). Marine yeasts and yeasts isolated
than baker’s yeast. They are also easier                                                                from fish seem a very logical choice to use
supplied as yeast suppliers prefer to sell the     Live yeast as probiotics                             in species of aquaculture interest. However,
more controlled and tailored Baker’s yeast             Live yeast helps regulate the gut micro-         such material is often difficult to grow under
on food markets.                                   biota. Its effects have been shown, first in         industrial conditions and did not lead to
    Inactive yeast is a yeast that has been        human where it can reduce diarrhoea, espe-           the development of an actual product yet.
deactivated by high temperature drying             cially with children. Specific strains have then     The products on the market are therefore
(often spray drying). The cells come as a          been developed and produced industrially             often from S. cerevisiae origin. It has to be
whole and the cell wall is not ruptured mak-       such as S. cerevisiae boulardii or S. cerevisiae     noted that up to now, no yeast products
ing the access to intracellular material (amino    Sc 47 (Actisaf) for the animal nutrition             have been registered in EU as a probiotic in
acids, vitamins…) difficult. A way to access       market. It is a common practice now to sup-          aquaculture.
these materials is to partially hydrolyse the      plement feeds to increase milk production in             As an example of S. cerevisiae effects,
yeast cell wall to let the cellular content be     dairy cows or help piglets survival.                 (Lara Flores et al 2003, 2010) Table 2 shows
partially released from the cell. This can be          Live yeast are characterized by their living     some works done in tilapia fry fed for 3
facilitated by activating the internal autolytic   cells count, expressed by colony forming unit        weeks with feeds supplemented with Actisaf
enzymes of the live yeast (autolysis), add-        (cfu per gram), typically ten billions cfu/g.        (also knwn as Biosaf) at 1 kg/T in two diets
ing external enzymes (notably proteolysis)         Dosages are made in the feeds as dilutions           (40% and 27% proteins) and at 2 crowded
or playing on the osmotic pressure to              to get an efficient cfu count per g of feed,         conditions (1 fry per L or 1 fry per 2L).
rupture the cell wall (plasmolysis). Different     a 1000 fold dilution giving a 10.107 per g               All the yeast treatments also increased
grades of autolysed yeast can be obtained          of feed for example. Viability of the yeast          the Alkaline Phosphatase activity, and we can
depending on the level of autolysis (from          is mandatory for its effect and cfus should          see a better improvement of feed conver-
partial to total). The final product is a mix-     be checked before and after pelleting using          sion ratio (FCR) and survival under stressful
ture of cellular content and yeast cell wall.      plate counts.                                        conditions (low protein percentage and
Furthermore the autolysis process degrades             Despite the increasing use of yeast as           crowded conditions). There is also a better




    Figure 4: Cumulative mortality after immersion with
       L. Anguiilarum (blue line is control, orange line is                      Figure 3: Number of pellets remaining in the feeding tray one
Pronady at 0.5g/kg. n=3, Pronady significantly decreases                            hour after feeding (n=4, YE are significantly different than
                              mortality at 120h. P<0.01)                                                                    control at P<0.05).


                                                   a probiotic in terrestrial animals, there are        protein efficiency ratio (PER) and digestive
                                                   only a few numbers of works studying its             enzyme activity when Actisaf is used.
                                                        effect in fish as a gut functions stabiliser.       Live yeast can be used directly on farm,
                                                         The major reason is that live yeast            where it has been showed (empirically) to
                                                         does not resist the severe condi-              improve water quality in shrimp and fish
                                                           tions of the manufacturing processes         ponds. It is either used alone or mixed with
                                                            of aquafeeds (high temperatures,            bacteria. Farms producing mash feed onsite
                                                                            steam, long condi-          also add yeast in order to degrade cellulolytic
                                                                                tioning times, see      material to ensure a better digestion.
                                                                                 Aguirre-Guzzman
                                                                                et al 2002). The        Yeast culture or fermented yeast
                                                                               studies are then dif-        Yeast culture is a particular product in
                                                                            ficult to transfer from     which yeast is allowed to ferment. Yeast
                                                                lab conditions to farm using            biomass, substrate and fermented extracel-
                                                              commercial feeds.                         lular metabolites are then dried.
                                                                        All the work published
                                                                     so far was made with yeast         Yeast extracts
                                                                      either top dressed on                Yeast extracts (YE) come from the fur-
                                                                        feeds or incorporated           ther hydrolysis and purification of autolysed
                                                                         in pressed (uncooked)          yeast. Insoluble yeast cell walls are separated
                                                                          feeds.       Nevertheless     from the cellular content by centrifugation.
                                                                          some direct effects to        YE are very soluble, rich in peptides (up to

28 | January - february 2013                                                                                      Grain &feed millinG technoloGy
Innovative
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                                For more information: contactlfa@lesaffre.fr - www.yeast-science.com
FEATURE




                                                                        Figure 5: Yeast rich in organic selenium manufacturing process


65%-70% of the product), free amino-acids        feeding when YE are included. (Tacon and         and eliminate them from the intestine. It
like glutamic acid and vitamins. They also       Suyawanish 2011).                                is also suspected that the mannanes act as
contain a high level of nucleic acid which can                                                    prebiotics promoting the growth of benefi-
be further purified to increase the level of     Yeast cell walls                                 cial bacteria.
tasty 5’ nucleotides. They are used in aquac-        Yeast Cell Walls (YCW) represent the             YCW have been shown to be effective
ulture in functional feeds, and hatcheries, as   shell of the yeast cell and are roughly 40-50    to improve the resistance to bacterial chal-
a source of nucleotides complementing the        percent of the mass of the cell. YCW are         lenges in numerous aquaculture species.
de novo synthesis of cells in multiplication     composed mainly of fibrous polysaccharides       Beta glucans have to be use carefully in
and helping boost immunity and anti-stress       glucans with beta 1,3 and beta 1,6 links, (50%   aquaculture as some experiments report/
mechanisms.                                      and 8% respectively ), mannans under the         negative effects in fish when used for
    Autolysed yeast and inactive yeast are       form of Mannoproteins (40%) and chitin           prolonged periods at high concentrations.
commonly mistakenly sold under the label         (2%) (see Lippke and Ovalle 1998). Further       This can be avoided by careful choosing the
yeast extract in aquaculture. A good way to      purification can lead to the production of       source of YCW and using them either at
differentiate them is to look at the carbo-      either purified beta-glucans (50% and up)        high concentration (2 kg/T) only for a short
hydrate levels. Autolysed yeast has a level      and mannoprotein (often used in wine mak-        period, or a low concentration continuously
around 20-22% (mostly from the remaining         ing for clarification). The presence of these    (0.5 g/Kg).
YCW) whereas YE contain only three to six        compounds often leads to the mislabelling of         An example of sea-bass juveniles fed with
percent of carbohydrates.                        YCW as MOS or Beta-glucans.                      Pronady (a YCW of the Lesaffre group) at
    The small peptides and free amino acids          These two carbohydrate types are very        0.5 g/kg of feed for 8 weeks can be seen
in YE can also prove to be a potent              interesting for the aquaculture market, beta-    in Figure 4, showing a significant protection
attractant for aquafeed in shrimp. In a trial    glucans are direct stimulators of the immune     against L. Anguillarum without any growth
performed in Thailand with white shrimp L.       systems in shrimp and fish, upon the stimula-    difference with the control. However a
vannamei. Feed containing YE at 2 kg/T of        tion of specific blood cells (granulocytes or    minimal amount of YCW seems needed
feed was presented in feeding trays at the       macrophages). Mannans are involved in the        to be ingested before challenge in order
corner of hapas and the remaining feed was       binding to pathogenic bacteria (especially       to provide an efficient immunostimulation
counted after one hour. We can see a faster      those with pili having mannose receptors)        and so there might be a gap period when

30 | January - february 2013                                                                               Grain &feed millinG technoloGy
FEATURE


 the product is not efficient. (data from Dr.        alpha and beta forms)or mannans. Not            associated form of selenium in the ani-
 Morgane Henry, Hellenic Center for marine           all the YCW are equal. Efficiency should        mal’s body and then allow making organic
 Research , 2011)                                    be checked as a prerequisite to use, or         selenium which are readily available when
     YCW products, depending on the quality          change, YCW.                                    oxidative stress reactions occur.
 of the autolysed yeast separation, contain              At LFA we have conducted a survey               The main application would be in aqua-
 also significant percentages of proteins and        of four YCW (2 bakery and 2 brewery             culture as fish meal is a main supply of
 lipids. It should be noted that the lower the       yeasts) produced in 4 of our own facto-         selenium and the development of diets with
 level of proteins, the higher of level of carbo-    ries in the same L. Anguillarum challenge       less fish meal will require compensation of
 hydrates, and then the better immunostimu-          in sea bass supplemented at 0.5 g/kg            selenium in aquafeed formulae. Such an
 lation from the YCW is. Various quality of          of feed for 8 weeks. Only 2 responded           application could be useful in preventing
 YCW are on the animal production market             significantly (1 bakery, 1 brewery), the        the oxidation of poly unsaturated fatty acids
 and major differences can be found between          remaining 2 had even negative results at 4      (PUFA) in fish flesh. Chromium yeast is
 products depending on the strain, the sub-          weeks (lower survival than control). This       seldom used in aquaculture diets.
 strate used to produce the yeast, and event         result shows first that not all is under-
 the drying process.                                 stood in the way these products work            Conclusion
     Mannans represent as most 25-27 per-            and that one particular YCW cannot be                Yeast products are getting more fre-
 cent of YCW in good quality YCW from                replaced by another.                            quently used in aquaculture. Some appli-
 primary grown yeasts, but can be found                                                              cations are promising as the use as an
 as low as 9 percent in crude preparation            Selenium yeast                                  alternative source of proteins or as a sanitary
 coming from industry by-products. Glucans               Yeast can be induced to be a source         and welfare enhancer. However many
 or poly-glucose can range from 18 To 40             of organic selenium, mainly under the           products ranging from crude ethanol yeast
 percent. YCW Protein level remains the              form of seleniomethionine, which is then        by-products to more purified beta-glucans
 most convenient indicator of quality, the           stored in proteins. During the growth           are available on the market. Therefore
 best products being those having lower              of baker’s yeast, selenium is added to          potential users must accurately select them
 nitrogen content. The variability between           the medium and is replacing sulphur in          in function of their targeted application. It is
 batches can also be very high. Texture              methionine. The excess of selenium is           also as important to select a reliable source
 should be checked first. Good YCW often             then eliminated by careful washing steps        of the products to ensure a consistency of
 have a smooth, fine texture, low granu-             (see Figure 5) to ensure that the selenium      the supply and the quality.
 lometry and a light beige colour. There is          left is 97-99 percent organic. Selenium
 also the tendency to believe that all YCW           yeast should be then checked for the
                                                                                                         More     InforMatIon:
 are the same and that differentiation of            highest percentage of selenomethionine
 products must be done to the highest level          and the consistency between batches.                  Website: www.yeast-science.com
 of glucans (sometimes measured as both              Seleniomethionine is the main carbon-




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Yeast in aquaculture - nutritional properties and applications

  • 1. Digital Re-print - January | February 2013 Yeast in aquaculture Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2013 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872 www.gfmt.co.uk
  • 2. FEATURE Yeast in aquaculture by Philippe Tacon PhD, Lesaffre Feed Additives, France Y east products are getting more tive price in regards to other protein sources percent dry matter and can contain from and more popular in aquaculture. such as fish or soybean meal. Further appli- 40 to 60 percent crude protein nitrogen, However many products (as a cations are being developed for yeast as 35-45 percent carbohydrates, and 5-9 per- whole or as fractions) are on the aquacul- functional feed additives as probiotic live cent lipids. A quite important fraction of ture market at the moment and differen- yeast, yeast fractions (yeast cell walls, yeast the nitrogen is under the form on nucleic tiating between one from another can be extracts) or as a source for more purified acids (up to 12%) that can lead to produce difficult. This small article aims at shading products such as beta-glucans and nucle- significant level of uric acid if consumed at some lights on the subject and explains otides. The production process of yeast can high concentration, like meat. The amino that all yeast products are not equal. allow the possibility to incorporate trace acid profile of yeast is close to soybean meal minerals and then produce highly bioavail- and therefore well adapted to animal nutri- Yeast is a unicellular organism belong- able organic trace minerals, also known as tion; it is rich in Glutamic acid and Lysine (up ing to the kingdom of Fungi. More than a selenium and chromium yeast. to 8%). Yeast is naturally rich in B vitamins thousand species have been found in two The pink yeast Phaffia rhodozyma, is such as biotin, thiamine and folic acid. It also major phyla: Basidiomycota and Ascomycota naturally rich in astaxanthin and has been produces niacin but contrary to some belief in which belong species able to duplicate used for some time as natural source of the does not produce B12 Vitamin. Ergosterol by budding such as Saccharomyces cerevisiae. pigment in salmonids. Although now it tends which is a significant fraction of yeast cell Due to their unique properties to grow to be replaced by bacterial products which wall, also is also a precursor of Vitamin D2 under aerobic conditions and produce gas have a higher concentration and whose cell by using UV treatments. and ethanol under anaerobic conditions, some wall is more easily degraded. We will only yeast (mostly S. cerevisiae) have been used for refer in the following article on products Baker’s yeast the manufacture of fermented foods such as coming from S. cerevisiae origin. Even if their name remains Saccharomyces bread , beer and wine for a long time. Yeasts cerevisiae (cerevisiae for beer), most of the are also used as single sell protein source in Nutritional properties of yeast strains of Baker’s yeast have been selected animal nutrition and in aquaculture under Typical dry yeast composition is 93-97 for their high fermentative power, particu- various forms and larly useful for bakers. Strains species (Torulaspora, are specific to the type of Torulopsis, bread and the region where Kluyveromyces, it is sold, in order to respond Saccharomyces and to different bread making caetera). They can conditions (French bread, be found for example white bread, flat bread, in shrimp and marine croissant, etc.) and resist to fish larval feeds or different process conditions included as a protein (osmotic pressure from high source in aquafeeds. sugared bread, freezing, acid- The reasons for ity of sour dough,…). this extensive use is Baker’s yeast comes as its excellent nutri- a pure and primary culture tional contents, its grown on sugar substrate easy supply in dried such as molasses. The pro- form or under liq- duction is performed under uid form when bak- very strict conditions in order ery yeast plants or to maintain the genetic puri- breweries are near ty, consistency, specificity and aquafeed plants, and Figure 1: Yeast manufacturing process (primary grown culture) efficacy of the strains. (Figure nowadays a competi- 1). It can be sold under differ- 26 | January - february 2013 Grain &feed millinG technoloGy
  • 3. FEATURE Table 1: Effect of live yeast Actisaf on growth and survival parameters in tilapia under stress conditions. (n=3, P<0.05, measures with different letters are significantly different) Treatment Survival (%) SGR FCR PER summit is another and th best-practice of semina the value VIV eight v CON 40% -10 fry 75.0ab 3.33a 3.11e 0.83ab adds to its events. by sup Developed in oped CON 40% -20 fry 64.8a 3.47a 3.26e 0.78ab close co-operation use d with loyal advisors the fee Act 40% - 10 fry 87.5bc 5.80d 1.43abc 1.89cd to VIV, this is a Yia premium-quality Agent Act 40% - 20 fry 92.6c 5.43c 1.01a 2.64d conference based speakin on my personal explain Act 27% - 10 fry 91.7bc 5.46cd 1.62bc 2.26c initiative,” he says. “the a Figure 2: Schema of a process to produce yeast have Act 27% - 20 fry 96.29c 5.24c 1.17ab 3.17e VIV Asia presents three special extracts and yeast cell walls A very special seminar proces features: CropTech-FeedTech Perendale Publishers will be tak- degree Asia, focusing cost-effective feed ing part in one of the CropTech- contro ent forms and packaging (instant dried yeast, Brewer’s yeast canproduction, MeatTech, highlighting concern is the sanitary safety March be used to produce Another FeedTech Asia seminars on of tially u active dry yeast, compressed, cream). yeast fractions, however due totechnologies tothese products. 2013. Called are sometimes the latest the nature produce 13, Antibiotics ‘Digital engineering a mea The primary grown culture controlled of brewer’s yeast and safe products that can be added to the process in order to this unique the specificity of the used eas- in feed manufacturing’, prevent ductio process makes also a very consistent base for production processes,ily the the consumers, and the VIV seminar with the yeast for nutri-the by quality is less bacteria competing is for those working in Many the production of yeast extracts, autolysed consistent than in baker’s yeast. Products Asia. and avoiding of milldecrease. It and aims at Animal Health Summit ents area yield technology is there- the hu yeast, yeast cell walls and their derivate: coming from brewery yeast tend to have a first confer- providing background information on The summit is the fore possible that some antibiotic residues tic ap nucleotides and beta-glucans. Yeast cell walls distinctive bitter smell and taste andto darker the rapidly intelligent solutions be left in the ence in Asia a address and possibly other toxins might that have been include produced from Baker’s yeast usually have a colour than the ones growing concerns about the use of product. coming from baker’s final dried introduced to address processing order high content of mannans. They are recognised yeast. antibiotics in animal protein produc- chain dilemmas. Fo as good toxin binders. Fractions coming from tion, both at CEO and Autolysed yeast – Inactive Dried technical “What’s unique for our industry ers wil baker’s yeast have a light beige colour. Ethanol yeast Yeast level. On a personal note, Berculo about this event is its format,” says develo The most popular aquaculture application is particularly excited about the VIV and Autolysed publisher of Grain and Ethanol yeasts are harvested after having Inactive Roger Gilbert, yeast come from will im of Baker’s yeast is in hatcheries where it is performed alcoholic fermentation andSummit Asia. “The Feed Milling or Brewer’s magazine Animal Health distil- primary grown cultures Technology yeast. benefit a major feed source for artemia and rotifer lation for the (see for example Couteau et al 1990). conventional production Brewer’s yeast of Bioethanol Brewer’s yeast can be identified either from sugar- as the ferment used in brewery industries cane, beet (Yeast primary production) or the by-prod- sugar or grains uct of these industries which is the form syrup. In the mainly used in aquaculture. In the latter case, first case, the yeast biomass is harvested from the fermen- yeast biomass tation vats at the end of beer fermentation. is harvested It can be sold under liquid form (18-20% and then dried of dry matter) but preferentially as inactive with the recy- yeast spray or drum dried. It can also been cled energy grown as a more controlled product and used to heat specific strains and find its way to human the vegetal care as a food supplement and holistic thera- material. The peutic, also known as natural brewer’s yeast. majority of Brewer’s yeast for aquafeed applications ethanol yeast is sold by trading companies as a commodity comes from based on the protein content, or by local Brazil. breweries in need to dispatch their slurry. Production The quality and the supply of these products prices and can be inconsistent and depends greatly on selling prices the source of supply. are very low, The nutritional content is similar as the however the one in baker’s yeast, but contains more trace quality, such minerals such as selenium and chromium. as the protein The protein content of brewer yeast is content is very relatively high and and its amino acid content inconsistent. is similar to baker’s yeast. Numerous works The supply have shown the efficacy of Brewer’s yeast depends on to replace partially or totally the proteins the activity of found in fish and vegetable meal in fish and the bioetha- shrimp. Shrimp feeds formulators typically nol plants and incorporate brewer’s yeast in their formula can also be at the rate of two to four percent. inconsistent. Grain &feed millinG technoloGy Grain &feed millinG technoloGy January - february 2013 | 27
  • 4. FEATURE They are major products within the food protein and forms peptides (dipeptides to the gut maturation have been found in sea industry as flavour enhancers and in pet tetra peptides) and oligonucleic acids which bass with a species extracted from the rain- food as feed attractants. They are used in are readily digestible by the animal. Again bow trout gut Debaryomyces hansenii (see aquaculture feeds as a source of protein here depending on the original yeast material the works from Tovar-Ramirez and also the and nitrogen. Brewer’s yeast, and its ethanol used, autolysed and inactive yeast quality can reviews by Chi et al 2006 and Gatesoupe equivalent, is mostly favoured as it is cheaper be very different. 2007). Marine yeasts and yeasts isolated than baker’s yeast. They are also easier from fish seem a very logical choice to use supplied as yeast suppliers prefer to sell the Live yeast as probiotics in species of aquaculture interest. However, more controlled and tailored Baker’s yeast Live yeast helps regulate the gut micro- such material is often difficult to grow under on food markets. biota. Its effects have been shown, first in industrial conditions and did not lead to Inactive yeast is a yeast that has been human where it can reduce diarrhoea, espe- the development of an actual product yet. deactivated by high temperature drying cially with children. Specific strains have then The products on the market are therefore (often spray drying). The cells come as a been developed and produced industrially often from S. cerevisiae origin. It has to be whole and the cell wall is not ruptured mak- such as S. cerevisiae boulardii or S. cerevisiae noted that up to now, no yeast products ing the access to intracellular material (amino Sc 47 (Actisaf) for the animal nutrition have been registered in EU as a probiotic in acids, vitamins…) difficult. A way to access market. It is a common practice now to sup- aquaculture. these materials is to partially hydrolyse the plement feeds to increase milk production in As an example of S. cerevisiae effects, yeast cell wall to let the cellular content be dairy cows or help piglets survival. (Lara Flores et al 2003, 2010) Table 2 shows partially released from the cell. This can be Live yeast are characterized by their living some works done in tilapia fry fed for 3 facilitated by activating the internal autolytic cells count, expressed by colony forming unit weeks with feeds supplemented with Actisaf enzymes of the live yeast (autolysis), add- (cfu per gram), typically ten billions cfu/g. (also knwn as Biosaf) at 1 kg/T in two diets ing external enzymes (notably proteolysis) Dosages are made in the feeds as dilutions (40% and 27% proteins) and at 2 crowded or playing on the osmotic pressure to to get an efficient cfu count per g of feed, conditions (1 fry per L or 1 fry per 2L). rupture the cell wall (plasmolysis). Different a 1000 fold dilution giving a 10.107 per g All the yeast treatments also increased grades of autolysed yeast can be obtained of feed for example. Viability of the yeast the Alkaline Phosphatase activity, and we can depending on the level of autolysis (from is mandatory for its effect and cfus should see a better improvement of feed conver- partial to total). The final product is a mix- be checked before and after pelleting using sion ratio (FCR) and survival under stressful ture of cellular content and yeast cell wall. plate counts. conditions (low protein percentage and Furthermore the autolysis process degrades Despite the increasing use of yeast as crowded conditions). There is also a better Figure 4: Cumulative mortality after immersion with L. Anguiilarum (blue line is control, orange line is Figure 3: Number of pellets remaining in the feeding tray one Pronady at 0.5g/kg. n=3, Pronady significantly decreases hour after feeding (n=4, YE are significantly different than mortality at 120h. P<0.01) control at P<0.05). a probiotic in terrestrial animals, there are protein efficiency ratio (PER) and digestive only a few numbers of works studying its enzyme activity when Actisaf is used. effect in fish as a gut functions stabiliser. Live yeast can be used directly on farm, The major reason is that live yeast where it has been showed (empirically) to does not resist the severe condi- improve water quality in shrimp and fish tions of the manufacturing processes ponds. It is either used alone or mixed with of aquafeeds (high temperatures, bacteria. Farms producing mash feed onsite steam, long condi- also add yeast in order to degrade cellulolytic tioning times, see material to ensure a better digestion. Aguirre-Guzzman et al 2002). The Yeast culture or fermented yeast studies are then dif- Yeast culture is a particular product in ficult to transfer from which yeast is allowed to ferment. Yeast lab conditions to farm using biomass, substrate and fermented extracel- commercial feeds. lular metabolites are then dried. All the work published so far was made with yeast Yeast extracts either top dressed on Yeast extracts (YE) come from the fur- feeds or incorporated ther hydrolysis and purification of autolysed in pressed (uncooked) yeast. Insoluble yeast cell walls are separated feeds. Nevertheless from the cellular content by centrifugation. some direct effects to YE are very soluble, rich in peptides (up to 28 | January - february 2013 Grain &feed millinG technoloGy
  • 5. Innovative and proven yeast products in aquaculture PR A complete range LES AF OD FR UC ED SP E G IN ECIF RO ICA of natural yeast-based additives: UP FA CT OR LLY IES PR SP ODU EC CE IFI B.I. LES C D AF IN ALLY FR FA CT E GRO B.I. OR IES UP Live yeast concentrate Organic selenium yeast Premium yeast cell wall Yeast extracts P.S. AQUA P.S. Yeast cell wall NSP enzymes 500 500 to get the most from feed and promoting optimal performance for aquatic animals. Please check if the products are registered and available in your country erforma nce Wellbeing, the source of p For more information: contactlfa@lesaffre.fr - www.yeast-science.com
  • 6. FEATURE Figure 5: Yeast rich in organic selenium manufacturing process 65%-70% of the product), free amino-acids feeding when YE are included. (Tacon and and eliminate them from the intestine. It like glutamic acid and vitamins. They also Suyawanish 2011). is also suspected that the mannanes act as contain a high level of nucleic acid which can prebiotics promoting the growth of benefi- be further purified to increase the level of Yeast cell walls cial bacteria. tasty 5’ nucleotides. They are used in aquac- Yeast Cell Walls (YCW) represent the YCW have been shown to be effective ulture in functional feeds, and hatcheries, as shell of the yeast cell and are roughly 40-50 to improve the resistance to bacterial chal- a source of nucleotides complementing the percent of the mass of the cell. YCW are lenges in numerous aquaculture species. de novo synthesis of cells in multiplication composed mainly of fibrous polysaccharides Beta glucans have to be use carefully in and helping boost immunity and anti-stress glucans with beta 1,3 and beta 1,6 links, (50% aquaculture as some experiments report/ mechanisms. and 8% respectively ), mannans under the negative effects in fish when used for Autolysed yeast and inactive yeast are form of Mannoproteins (40%) and chitin prolonged periods at high concentrations. commonly mistakenly sold under the label (2%) (see Lippke and Ovalle 1998). Further This can be avoided by careful choosing the yeast extract in aquaculture. A good way to purification can lead to the production of source of YCW and using them either at differentiate them is to look at the carbo- either purified beta-glucans (50% and up) high concentration (2 kg/T) only for a short hydrate levels. Autolysed yeast has a level and mannoprotein (often used in wine mak- period, or a low concentration continuously around 20-22% (mostly from the remaining ing for clarification). The presence of these (0.5 g/Kg). YCW) whereas YE contain only three to six compounds often leads to the mislabelling of An example of sea-bass juveniles fed with percent of carbohydrates. YCW as MOS or Beta-glucans. Pronady (a YCW of the Lesaffre group) at The small peptides and free amino acids These two carbohydrate types are very 0.5 g/kg of feed for 8 weeks can be seen in YE can also prove to be a potent interesting for the aquaculture market, beta- in Figure 4, showing a significant protection attractant for aquafeed in shrimp. In a trial glucans are direct stimulators of the immune against L. Anguillarum without any growth performed in Thailand with white shrimp L. systems in shrimp and fish, upon the stimula- difference with the control. However a vannamei. Feed containing YE at 2 kg/T of tion of specific blood cells (granulocytes or minimal amount of YCW seems needed feed was presented in feeding trays at the macrophages). Mannans are involved in the to be ingested before challenge in order corner of hapas and the remaining feed was binding to pathogenic bacteria (especially to provide an efficient immunostimulation counted after one hour. We can see a faster those with pili having mannose receptors) and so there might be a gap period when 30 | January - february 2013 Grain &feed millinG technoloGy
  • 7. FEATURE the product is not efficient. (data from Dr. alpha and beta forms)or mannans. Not associated form of selenium in the ani- Morgane Henry, Hellenic Center for marine all the YCW are equal. Efficiency should mal’s body and then allow making organic Research , 2011) be checked as a prerequisite to use, or selenium which are readily available when YCW products, depending on the quality change, YCW. oxidative stress reactions occur. of the autolysed yeast separation, contain At LFA we have conducted a survey The main application would be in aqua- also significant percentages of proteins and of four YCW (2 bakery and 2 brewery culture as fish meal is a main supply of lipids. It should be noted that the lower the yeasts) produced in 4 of our own facto- selenium and the development of diets with level of proteins, the higher of level of carbo- ries in the same L. Anguillarum challenge less fish meal will require compensation of hydrates, and then the better immunostimu- in sea bass supplemented at 0.5 g/kg selenium in aquafeed formulae. Such an lation from the YCW is. Various quality of of feed for 8 weeks. Only 2 responded application could be useful in preventing YCW are on the animal production market significantly (1 bakery, 1 brewery), the the oxidation of poly unsaturated fatty acids and major differences can be found between remaining 2 had even negative results at 4 (PUFA) in fish flesh. Chromium yeast is products depending on the strain, the sub- weeks (lower survival than control). This seldom used in aquaculture diets. strate used to produce the yeast, and event result shows first that not all is under- the drying process. stood in the way these products work Conclusion Mannans represent as most 25-27 per- and that one particular YCW cannot be Yeast products are getting more fre- cent of YCW in good quality YCW from replaced by another. quently used in aquaculture. Some appli- primary grown yeasts, but can be found cations are promising as the use as an as low as 9 percent in crude preparation Selenium yeast alternative source of proteins or as a sanitary coming from industry by-products. Glucans Yeast can be induced to be a source and welfare enhancer. However many or poly-glucose can range from 18 To 40 of organic selenium, mainly under the products ranging from crude ethanol yeast percent. YCW Protein level remains the form of seleniomethionine, which is then by-products to more purified beta-glucans most convenient indicator of quality, the stored in proteins. During the growth are available on the market. Therefore best products being those having lower of baker’s yeast, selenium is added to potential users must accurately select them nitrogen content. The variability between the medium and is replacing sulphur in in function of their targeted application. It is batches can also be very high. Texture methionine. The excess of selenium is also as important to select a reliable source should be checked first. Good YCW often then eliminated by careful washing steps of the products to ensure a consistency of have a smooth, fine texture, low granu- (see Figure 5) to ensure that the selenium the supply and the quality. lometry and a light beige colour. There is left is 97-99 percent organic. Selenium also the tendency to believe that all YCW yeast should be then checked for the More InforMatIon: are the same and that differentiation of highest percentage of selenomethionine products must be done to the highest level and the consistency between batches. Website: www.yeast-science.com of glucans (sometimes measured as both Seleniomethionine is the main carbon- www.symaga.com symaga@symaga.com Offices and Factory: Ctra. de Arenas km. 2,300 13210 Villarta de San Juan • Ciudad Real- Spain T: +34 926 640 475 • F: +34 926 640 294 Madrid Office: C/ Azcona, 37 • 28028 Madrid - Spain grain silos hoppered silos T: +34 91 726 43 04 • F: +34 91 361 15 94 Grain &feed millinG technoloGy January - february 2013 | 31
  • 8. Milling Technology magazine. Content from the magazine is available to view free-of-charge, both as a full LINKS This digital Re-print is part of the January | February 2013 edition of Grain & Feed online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. January - February 2013 first published in 1891 • See the full issue • Controlling the explosion risks within hammer mills • Visit the GFMT website • • Contact the GFMT Team Recycling surplus factory food In this issue: into quality animal feeds • Efficient barge unloading technology • Use of computer • Feed • Subscribe to GFMT programming enzymes in animal diet in animal formulation nutrition INCORPORATING PORTS, DISTRIBUTION AND FORMULATION A subscription magazine for the global flour & feed milling industries - first published in 1891 To purchase a paper copy of the magazine, or to subscribe to the paper edi- tion please contact our Circulation and Subscriptions Manager on the link adove. INFORMATION FOR ADVERTISERS - CLICK HERE Article reprints All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc). If you are interested in getting this article re-printed please contact the GFMT team for more informa- tion on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints www.gfmt.co.uk