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Digital Re-print -
            September | October 2012
Insect-damaged wheat: suni bug, cereal bug, sunn
      pest, wheat bug, shield bug, shell bug
   Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.
   All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
   the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
   information published.
   ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form
   or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872




                           www.gfmt.co.uk
FEATURE




    Insect-damaged wheat:
     suni bug, cereal bug, sunn pest, wheat bug, shield bug, shell bug

              by Prof. Dr. M. Hikmet Boyacioglu, Group R&D Director-Cereal Foods Institute
                                                     Director, Doruk Group Holding, Turkey
                                       This article was derived from the presentation made in 4th International Mühlenchemie Symposium, September 8-9, 2011.




W
          heat quality can be defined               In New Zealand, Nysius huttoni is thought to         time of ripening of wheat, or a combination
          in terms of inherent quality              be the cause of the problem (Lorenz and              of these factors.
          attributes those under genetic            Meredith, 1988).                                         According to Paulian and Popov (1980)
control and seasonal quality attributes                This article reviews the economical               some 10-15 million hectares (25-37 million
(Table 1, 2). One of the parameters                 importance and varietal susceptibility of            acres) of cereal cultivation are at risk, and
of wheat quality is insect-damage.                  insect damage, methods for the prediction            in certain years chemical treatments may be
                                                    of damage, effects on baking quality, suni bug       applied to seven million hectares (about 17
    It is widely accepted that insect-damaged       management and improvement of bread                  million acres) in an attempt to limit the dam-
wheat contains a bug salivary proteinase,           quality.                                             age, especially if the crop is wheat.
which causes rapid relaxation of dough                                                                       A report prepared and published in 1993
and, consequently, results in the production        Economical importance                                by FAO/ICARDA authorities, states that
of loaves with poor volume and texture                   The economical importance of the cereal         about 1.3 million acres field is inflicted by E.
(Cressey, 1987, Every et al., 1996). Damage         bug E. integriceps on the wheat plant con-           integriceps, and a part of 582.000 acres are
to wheat and its baking quality, due to pre-        centrates on two main points of negative
harvest insect attack, has been reported            effects. First of all, the bite of only one
across the world including Germany, Spain,          mature insect, which survives under the                 Table 1: Inherent Quality Attributes
Hungary, Italy, Turkey, Iran, Iraq, and New         winter conditions, is more than enough to               Protein type and quality (extensibility, stability
Zealand amongst others.                             kill the plant body. Yield losses attributable          to mixing),
    Damage to the wheat crop in Syria,              to direct feeding typically range between 50            Potential to produce grain with protein
where nearly the whole harvest in a relatively      and 90 percent.                                         content in a given range (either high or low),
small area was affected, caused a loss of 24             Secondly, five nymph generations feeding
                                                                                                            Grain hardness,
million Francs in 1924. The affected area           on the ear of the plant have completed their
                                                                                                            Potential to produce grain having a high
doubled in 1925 and was six-fold in 1926,           larva era, but are still not mature insects
                                                                                                            milling yield (high milling release),
but damage decreased in 1927 and 1928,              or the young bugs increase the rate and
although the insect damage covered a larger         number of bitten kernels, which in turn                 Resistance to weather damage-dormancy.
area. Part of Ukraine also suffered severe          result in a sharp decline in the quality of
damage in 1901 and 1909. In Turkey, insect          bread.
damage to wheat, first time, was reported                If immature grain is attacked in the field         Table 2: Seasonal Quality Attributes
in 1932 and 1937. The damage caused by              by insects, there is damage to the mature               Soundness and maturity,
bugs to the New Zealand crop is usually low,        grain. The dough made from this grain is
                                                                                                            Plumpness and hence actual milling yield,
but its incidence varies from year to year.         very weak, owing to the action of a protease
There have been five major outbreaks of bug         presumably injected by the insect. Because              Actual protein content,
damage in New Zealand, since the problem            of the severe results on dough formation                Weather damage,
was first reported in 1936. The problem             and baking quality, bug-damaged grain is                Content of broken, shriveled, dry green, or
regained importance after the 1980s in              severely downgraded, generally warranting               frosted grains,
Afghanistan, Iran, Iraq, Syria, Russia, Bulgaria,   only feed grade prices (Wrigley and Batey,              Contamination of foreign seeds,
and Romania as well as in Turkey (Lorenz.           2003; Trissi, 2006).                                    Presence of unmillable material, e.g. chaff,
and Meredith, 1988). In recent years, it has             The damage caused by the cereal bug                white heads,
reappeared in Black Sea region.                     shows important differences which are influ-            Presence of moldy, insect damaged, or
    The insects which cause the damage have         enced by a number of criteria such as cli-              infested grain,
been identified a Eurygaster integriceps and        mate and weather conditions, availability of            Moisture content.
Aelia rostrata in Europe and in the Near East.      water, characteristics of the wheat type, and

22 | September - october 2012                                                                                        Grain    &feed millinG technoloGy
FEATURE


thus treated with pesticides. The calculated
cost for the treatment of one acre with
pesticides is about US$10, making a total of
US$5,870,000.
    In a report prepared by specialists about
the cereal bug problem in Turkey, it was
stated that should no plant protection meas-
urement and precautions be taken against
the insect during plague years, the damage
could reach a ratio of 90 percent to as much
as 100 percent. Moreover, if sufficient pre-
cautions are taken against the plague, savings
with an amount of US$40,000,000 could be
achieved (Kınacı, 1994).

Varietal susceptibility
    Many researchers have noted that the
genetic quality of the insect-damaged vari-
ety influences the degree of quality dete-        and the soft type breeding line WW378             is much less (Kınacı, 1994).
rioration (Cressey et al, 1987). Paulian and      was clearly the most susceptible to Nysius
Popov (1980) reported that hard wheats            infestation.                                      Effects on baking quality
are attacked more severely by the insect E.           A similar study performed in Turkey by            In 1931, wheat producing a ‘slimy gluten’
integriceps than soft wheats.                     Kınacı (1994) has proven that the cereal bug      was reported by Berliner. This wheat was
    Also, in New Zealand, the semi-hard           E. integriceps prefers to attack white, soft      completely unsuitable for processing into
wheat cultivar Karamu has shown more              and/or semi-hard wheats and it is astonish-       bread because doughs formed from the flour
effects and the soft, white wheat cultivar        ing that the first priority of the insect is to   quickly relaxed, becoming very sticky and
Arawa has fewer effects of bug damage than        select those high quality kernels. The same       difficult to mould.
other cultivars (Every et al, 1996). In a study   study showed that E. integriceps rarely attacks       Loaves of bread baked from these doughs
to investigate the susceptibility of various      hard wheats. The latest genotypes of wheat        typically had low volume, coarse texture, and
New Zealand wheat cultivars and breed-            which the bug preferred to attack were hard       knobbly tops. Gluten was washed out of the
ing lines to attack by N. huttoni, Every et al    red wheats. Also it was observed that the         flour with difficulty, and instead of having the
(1996) stated that the hard wheat cultivar        density of the cereal bug among wheat hav-        normal elastic properties; it was ‘slimy’ or
Domino was clearly the least susceptible          ing thick, hard and tightly adhered seed coats    ‘rotten’ (Lorenz and Meredith, 1988).




Grain &feed millinG technoloGy                                                                                       September - october 2012 | 23
FEATURE


                                                                                                      Dough made from flour stinkbug-damaged
                                                                                                      wheat has lost much of its elasticity and is
                                                                                                      sticky or slimy.
                                                                                                          A review of several overseas studies
                                                                                                      (Nuorteva and Veijola, 1954) indicates that
                                                                                                      in general a level of two to five percent
                                                                                                      affected grain is necessary before baking
                                                                                                      quality is degraded.
                                                                                                          Meredith (1970) claimed that three to
                                                                                                      four bug-damaged grains per thousand could
                                                                                                      seriously affect baking quality.
                                                                                                          Effects of attack by suni bug were studied
                                                                                                      on the size of Russian grains and percent
                                                                                                      of damaged grain was found to be higher
                                                                                                      in smaller fractions; the proportion of fully
             Figure 1. Farinogram, based on Brabender Farinograph Standard                            destroyed grains and the degree of damage
                             Procedure, shows 2.6% insect damage on wheat                             on the whole sample set both increased in
                                     Courtesy of DORMAR Flour Mills, Turkey.                          smaller fractions (Yakovenko, 1985).
                                                                                                          The influence of wheat infestation by suni
                                                                                                      bug on bread making properties of Bulgarian
                                                                                                      wheat was investigated and results showed
                                                                                                      that suni bug infestation had a marked impact
                                                                                                      on bread making properties, with even one
                                                                                                      percent infestation affecting bread quality
                                                                                                      (Vasileva et al., 1998).

                                                                                                      Methods for the prediction of
                                                                                                      damage
                                                                                                      Physical Tests - Currently, the most widely
                                                                                                      used method to determine insect damage
                                                                                                      in wheat is the visual method. Wheat bug
                                                                                                      damage to wheat kernels can be examined
                                                                                                      visually since they are recognised as pale,
              Figure 2. Extensigram, based on Brabender Extensigraph Standard                         slightly elevated patches, often with one or
                               Procedure, shows 2.6% insect damage on wheat                           more black dots considered to be the marks
                                       Courtesy of DORMAR Flour Mills, Turkey.                        of bug stylet punctures. No such damage
                                                                                                      can be found in uninfested samples.

                                                                                                      Chemical and Biochemical Tests - The
                                                                                                      prediction of the extent of insect-damage
                                                                                                      to wheats prior to milling has gained impor-
                                                                                                      tance as the enzyme secreted by cereal bugs
                                                                                                      results in the production of runny and sticky
                                                                                                      dough and, subsequently, a low quality of
                                                                                                      bread.
                                                                                                          Most of the test methods determine
                                                                                                      the quality of gluten and dough, since the
                                                                                                      enzyme influences the gluten structure.
             Figure 3. Alveogram, based on Alveo-AH Standard Procedure shows
                                                                                                          To determine the bug damage in wheats,
                                                      insect damage on wheat
                                               Courtesy of POLEN Gıda, Turkey.                        Greenway et al (1965) developed a method
                                                                                                      which is based on wheat sedimentation test.
                                                                                                      The method has been found to be effective
                                                                                                      and sensitive when two hydration times, such
     Initially it was not known whether slimy            Although puncture marks on wheat sug-        as five and 180 minutes, were used.
gluten was produced by a new kind of                 gested attack by sap-sucking insects, the            Atlı et al (1988) modified this method
wheat or by normal wheat that had been               ability of affected wheat to ruin sound grain    by applying a two-hour hydration period
damaged in some way. Whatever the cause              indicated that slimy gluten was caused by        after the addition of bromphenol solution
of the problem, it was clearly of considerable       an enzyme. Two insects of the genera             (Table 3, 4).
concern to European millers.                         Eurygaster and Aelia were considered to be           In New Zealand, Cressey and McStay
     According to later investigations, wheat that   responsible for producing wheat with dam-        (1987) proposed an autolytic assay method
produced slimy gluten had a proportion of grains     aged gluten (Kretovich, 1944; Lorenz and         that is based on the decrease in SDS-
with small dark puncture marks surrounded            Meredith, 1988).                                 sedimentation volume of bug-damaged
by a patch of lighter colour. Wheat without              Brooke (1936) states that as little as one   flours by incubating in distilled water for 30
puncture marks gave ‘sound’ gluten even if           or two percent of stinkbug-damaged kernels       minutes at 37oC. It has been suggested that
the grain was selected from a batch produced         may injure the baking quality of wheat,          the method is specific for bug damage and is
‘slimy’ gluten. However only relatively low levels   depending on the severity of the damage in       free of interference from other grain defects
(approximately 3%) of puncture-marked wheat          the damaged kernels. Much larger quantities      such as heat damage, field sprouting and
were needed to ruin the remaining sound grain        of damaged kernels are often found in wheat      laboratory germination.
(Lorenz and Meredith, 1988).                         from fields where the infestation was heavy.         However, this method needs considera-

24 | September - october 2012                                                                                   Grain &feed millinG technoloGy
FEATURE


                                                                    instru-
      Table 3:
                                                                    ments.
                         ‘Suni Bug                                      It has
       Wheat Type                       Sed., cc   Del. Sed., cc
                       Damage’, %                                   been sug-
                                                                    gested
          Bezostia          0.7           48            65          that it is
                                                                    necessary
                Mix         1.1           35            41
                                                                    to record
        White-Red           2.3           22             9          the farino-
        White-Red           2.4           38            10          grams and
            White           2.5           20            10          alveograms
                                                                    immedi-
                           Courtesy of DORMAR Flour Mills, Turkey
                                                                    ately after
                                                                    the dough
       Table 4:                                                     is made
    Sedimentation Value, cc       Gluten Quality
                                                         and again after it has
                                                         stood in a warm place
                                                         for 60 to 90 minutes,
                      <25              Weak              as the disintegration
                 25 – 30             Medium              of the dough takes
                                                         place only after it has
                      >30              Good
                                                         rested. Farinograph                                                                                                  North America
                                                         curves of flour show
ble amount of sample and enzyme (Swallow the effects of bug
and Every, 1991). In addition, there is no damage particularly at
available information that this method can be higher temperatures
also used to detect the damage of Eurygaster (45oC). The curve of
and Aelia, since it has been developed for a sound flour is wider
different type of bug-damage.                            and the decrease in
     Every (1991) developed an economical consistency with mix-
and sensitive SDS-protein gel method, based ing occurs less rapidly.
on the determination of enzyme activity, to The increasing soften-                                                              Asia                                                Europe
test the activities of different protease types. ing of the dough also
This method measures the reduction in the shows as an irregular
gel-formation capacity of glutenin proteins by band towards the end
the enzyme. However, it is not known yet of the curve (Lorenz
if this method can be used for the damage and Meredith, 1988).
caused by Eurygaster and Aelia.                               According
     The methods based on the washing of to                        Brabender
gluten after a resting period of 30 minutes Procedure; do the
at 25oC of the dough gives a better under- normal Farinogram
standing of changes in the quantity and qual- for 10 minutes, stop
ity of gluten (Atlı et al., 1988).                       the mixer (via soft-
     Gluten index method also has been ware) (value here
found to be useful in determining the pres- is for example 480
ence of slimy gluten, due to the attack of BU), leave the dough                                                Our grain storage systems
wheat kernels by wheat bugs (Perten, 1989). in the mixer, and
     A method for rapid indication of infec- restart via software                                              come with six continents
tion was proposed involving incubation of after 20 minutes
wheat in water at 30oC, to activate the insect pause. If the values                                            of experience.
proteinases, followed by PAGE to determine of the second mixing                                                Westeel offers a full line of professionally engineered grain
gluten profile and thus, the amount of deg- continue on the level                                              storage products and systems for international sale – all
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                                                         this example), there                                    bushels/18,343 tonnes)
Rheological Tests                                        is no bug damage. If                                  ƒ On-Farm Grain Storage Bins (starting from
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Alveograph and Chopin Mixolab instruments. bug damage. From
     For the estimation of the bug-damage, the second mixing,
another method which has been developed the bug damage in
in France uses Chopin extensimeter and the sample could be
has been made official by special regulation estimated (Figure 1).
                                                                                                               P.O. Box 792, 450 Desautels Street Winnipeg,
(Kretovich, 1944).                                            The Brabender
                                                                                                               Manitoba, Canada R3C 2N5 Tel: (204) 233-7133
     Kretovich (1944) indicated that bug dam- Extensigraph                    is                               Fax: (204) 235-0796 westeel@westeel.com
age could be reliably predicted by using another instrument
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Grain  &feed millinG technoloGy                                                                                                               September - october 2012 | 25
                                                                                   21589 Westeel International 2012 G&FMT.indd 1                                                    1/11/12 5:03:02 PM
                                                                                                                Westeel: International 2012
FEATURE
                                                                      Bread making Test                      Cleaning-tempering
                                                                           In spite of the availability of       Dıraman et al (2001) studied the
                                                                       many methods developed for            effect of steam tempering on some pro-
                                                                       the prediction of Eurygaster and      tein fractions and farinogram values of
                                                                       Aelia damage to wheat quality,        commercial wheat having sunn pest dam-
                                                                       the most reliable and sensi-          age at several levels. The evaluation of
                                                                       tive method is a bread making         farinogram data combined with positive
                                                                       experiment.                           changes in protein fractions show that
                                                                           However, there is still need      70oC temperature applied during steam
                                                                       for simple and fast routine tests,    tempering did not cause any negative
                                                                       which can be used by the millers      changes in rheological properties of sunn
                                                                       during the purchase of wheat,         pest damaged samples.
                                                                       since the baking experiment is            Köksel et al (2002) investigated mitigation
insect damage in wheat due to two or three              relatively time-consuming.                           of the detrimental effects of suni bug dam-
resting periods (45, 90 and 135 minutes)                                                                     age to wheat by cleaning and washing prior
between dough resistance and extensibility              Suni bug management                                  to milling and by elimination of mill streams
measurements (Figure 2).                                     The current strategies for suni bug             of lower quality. They concluded that ˃50
    Currently, the Chopin Alveograph is also used       management rely mainly on chemical and               percent of insect-damaged kernels can be
for the measurement of insect-damage to wheat.          cultural controls; in most cases, chemical           removed by dry and wet cleaning prior to
The method involves testing of three dough              control is the primary means of manage-              milling and that flour streams with minimal
pieces out of five after resting 20 minutes and         ment. This is a costly and unsuitable means          insect damage can be selected.
after three hours for the remaining dough pieces.       of pest management and has resulted in
It has been claimed that this method could detect       resistance of suni bug to various types of           Milling
about 0.9% insect damage by measuring the               insecticides.                                           Bogdan (1969) reported that bread of
reduction in P, L, and W values (Anonymous).                 The current novel management studies            good quality can be produced from flour of
    Since the enzyme delivered by insect                involve the use of resistant wheat varieties,        bug-damaged cereals when flour from dam-
needs time and temperature to show its                  insect pathogens, predators, parasites, and          aged grains is blended with good quality flour,
effect, standard alveograph method, which               parasitoids. Among the most promising of             ascorbic acid and yeast are added in adequate
uses 20 minutes resting time, does not show             these natural controls are the egg parasitoids       amounts, or intensive kneading is applied.
the presence of insect-damage. However,                 (Trissi, 2006).                                         According to Valtadoros (1979), by using
modified Alveograph method shows the                         Cereal growing, especially wheat, in mar-       air classification, flour from bug-damaged
effect of insect damage since it uses extend-           ginal lands; overgrazing of rangeland which          wheat may be separated into fractions suit-
ed time of three hours - degradation test.              results in the destruction of natural vegeta-        able for bread making and those suitable for
    The degradation test protocol involves: - a first   tion and hence habitat of sunn pest preda-           biscuit manufacture.
series of alveograph tests after 20 minutes of rest     tors; reduction in the area of fallow land by
(ISO 5530/4, ICC121, AACC54-30 approved                 the continuous growing of cereals instead of         Bread making
method) - a second series of balls of dough             increasing food or forage legumes within a               The effect of insect damage on bread
is tested after three hours rest. If the wheat          rotation; the use of broad spectrum insecti-         making quality of wheat depends on degree
contains bugs, a drop in baking strength (W) is         cides, especially by aerial spraying, might also     of damage or ratio of infested kernel and
observed due to protein hydrolysis caused by the        have increased the difficulties of controlling       quality of infested wheat.
insect’s proteolytic enzymes (Figure 3).                the sunn pest problem in Turkey (Kınacı et               In case of less than average five per-
    It has been claimed that this method could          al.,1998).                                           cent damage and good protein quality and
detect about 0.9% insect damage by measur-                                                                   quantity, effect of insect damage in wheat
ing the reduction in P, L, and W values.                Improvement of bread quality                         flour could be lessen by using, improvers,
    Atlı et al (1988) suggested a modification             There are various studies on to improve the       additives such as ascorbic acid (Bogdan,
of this method by using a two-hours resting             quality of insect damaged wheats and their flours.   1969), vital wheat gluten, transglutaminase
period for the dough pieces.                                                                                 (Köksel et al., 2001), DATEM, etc. and
    Aspesteguia et al (2003) reported that              Wheat treatments                                     modified methods such as short fermenta-
kneading temperature did not influence glu-                 In the USSR, high-frequency heating was          tion (Swallow and Cresley, 1987), use of
ten degradation; however, resting tempera-              used for treatment of wheat infested with            sour dough procedure, etc (Dizlek and Gül,
ture significantly influenced when assessing            the shield bug and recommended as a meas-            2007).
wheat damaged by wheat bugs.                            ure for restitution of the baking performance
    The Chopin Mixolab system measures                  of deteriorated grain (Pruidze et al, 1984).         Conclusion
real-time dough behaviour with regard to                    Dıraman (2010) investigated the effects              The suni bug is one of the most serious
the dual constraint of kneading and tem-                of microwave treatment on technological              pests of wheat in Europe (except north-
perature.                                               and rheological properties of flours produced        ernmost areas), North Africa and Asia.
    It is claimed that system measures insect           from sound wheat and wheat damaged by                Yield loss from its damage is commonly
damage in 45 minutes including rest time.               sunn pests (Eurygaster spp.). The results            estimated at 50-90 percent in wheat and
    Investigations were conducted on the                for Zeleny sedimentation, Gluten Index and           heavy attack causes wheat stems to break
development of a rapid method (using                    alveogram values suggest that certain micro-         before harvest.
viscosity measurement with the Rapid Visco              wave treatment times (120-180 seconds)                   Even if two to three percent of the grain
Analyzer) for testing wheat for proteolytic             caused positive effects on thermal inactivation      is damaged, entire lots may be unsuitable for
determination due to infestation with insects           of insect enzyme damage of wheat.                    bread making. Therefore, there is a need
of the genera Aelia and Eurygaster.                                                                          for simple and fast routine tests, which can
    Results showed that this method is rapid            Blending                                             be used by the millers during the purchase
(results within 10 minutes) and gives 97.27%                Wrigley and Batey (2003) stated that             of wheat, since the baking experiment is
correct classification over a wide range                because of the involvement of enzymatic              relatively time-consuming.
of proteolytic degradation. Repeatability               action, the effects of mixing bug-damaged
and reproducibility were good (Caballero-               grain with sound grain are disproportionate to       References
Barrigon and Perez-Calvo, 2008).                        the proportions of samples mixed.                    Available on request


26 | September - october 2012                                                                                           Grain  &feed millinG technoloGy
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                                                                                               damaged



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                                     •    Pellet production                                    wheat:
                                          to save energy, improve feed                         suni bug, cereal
                                          efficiency and safety                                bug, sunn pest,
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                                                                                               bug, shell bug

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Commodities - The other side of the story
 

Insect-Damaged Wheat Quality

  • 1. Digital Re-print - September | October 2012 Insect-damaged wheat: suni bug, cereal bug, sunn pest, wheat bug, shield bug, shell bug Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872 www.gfmt.co.uk
  • 2. FEATURE Insect-damaged wheat: suni bug, cereal bug, sunn pest, wheat bug, shield bug, shell bug by Prof. Dr. M. Hikmet Boyacioglu, Group R&D Director-Cereal Foods Institute Director, Doruk Group Holding, Turkey This article was derived from the presentation made in 4th International Mühlenchemie Symposium, September 8-9, 2011. W heat quality can be defined In New Zealand, Nysius huttoni is thought to time of ripening of wheat, or a combination in terms of inherent quality be the cause of the problem (Lorenz and of these factors. attributes those under genetic Meredith, 1988). According to Paulian and Popov (1980) control and seasonal quality attributes This article reviews the economical some 10-15 million hectares (25-37 million (Table 1, 2). One of the parameters importance and varietal susceptibility of acres) of cereal cultivation are at risk, and of wheat quality is insect-damage. insect damage, methods for the prediction in certain years chemical treatments may be of damage, effects on baking quality, suni bug applied to seven million hectares (about 17 It is widely accepted that insect-damaged management and improvement of bread million acres) in an attempt to limit the dam- wheat contains a bug salivary proteinase, quality. age, especially if the crop is wheat. which causes rapid relaxation of dough A report prepared and published in 1993 and, consequently, results in the production Economical importance by FAO/ICARDA authorities, states that of loaves with poor volume and texture The economical importance of the cereal about 1.3 million acres field is inflicted by E. (Cressey, 1987, Every et al., 1996). Damage bug E. integriceps on the wheat plant con- integriceps, and a part of 582.000 acres are to wheat and its baking quality, due to pre- centrates on two main points of negative harvest insect attack, has been reported effects. First of all, the bite of only one across the world including Germany, Spain, mature insect, which survives under the Table 1: Inherent Quality Attributes Hungary, Italy, Turkey, Iran, Iraq, and New winter conditions, is more than enough to Protein type and quality (extensibility, stability Zealand amongst others. kill the plant body. Yield losses attributable to mixing), Damage to the wheat crop in Syria, to direct feeding typically range between 50 Potential to produce grain with protein where nearly the whole harvest in a relatively and 90 percent. content in a given range (either high or low), small area was affected, caused a loss of 24 Secondly, five nymph generations feeding Grain hardness, million Francs in 1924. The affected area on the ear of the plant have completed their Potential to produce grain having a high doubled in 1925 and was six-fold in 1926, larva era, but are still not mature insects milling yield (high milling release), but damage decreased in 1927 and 1928, or the young bugs increase the rate and although the insect damage covered a larger number of bitten kernels, which in turn Resistance to weather damage-dormancy. area. Part of Ukraine also suffered severe result in a sharp decline in the quality of damage in 1901 and 1909. In Turkey, insect bread. damage to wheat, first time, was reported If immature grain is attacked in the field Table 2: Seasonal Quality Attributes in 1932 and 1937. The damage caused by by insects, there is damage to the mature Soundness and maturity, bugs to the New Zealand crop is usually low, grain. The dough made from this grain is Plumpness and hence actual milling yield, but its incidence varies from year to year. very weak, owing to the action of a protease There have been five major outbreaks of bug presumably injected by the insect. Because Actual protein content, damage in New Zealand, since the problem of the severe results on dough formation Weather damage, was first reported in 1936. The problem and baking quality, bug-damaged grain is Content of broken, shriveled, dry green, or regained importance after the 1980s in severely downgraded, generally warranting frosted grains, Afghanistan, Iran, Iraq, Syria, Russia, Bulgaria, only feed grade prices (Wrigley and Batey, Contamination of foreign seeds, and Romania as well as in Turkey (Lorenz. 2003; Trissi, 2006). Presence of unmillable material, e.g. chaff, and Meredith, 1988). In recent years, it has The damage caused by the cereal bug white heads, reappeared in Black Sea region. shows important differences which are influ- Presence of moldy, insect damaged, or The insects which cause the damage have enced by a number of criteria such as cli- infested grain, been identified a Eurygaster integriceps and mate and weather conditions, availability of Moisture content. Aelia rostrata in Europe and in the Near East. water, characteristics of the wheat type, and 22 | September - october 2012 Grain &feed millinG technoloGy
  • 3. FEATURE thus treated with pesticides. The calculated cost for the treatment of one acre with pesticides is about US$10, making a total of US$5,870,000. In a report prepared by specialists about the cereal bug problem in Turkey, it was stated that should no plant protection meas- urement and precautions be taken against the insect during plague years, the damage could reach a ratio of 90 percent to as much as 100 percent. Moreover, if sufficient pre- cautions are taken against the plague, savings with an amount of US$40,000,000 could be achieved (Kınacı, 1994). Varietal susceptibility Many researchers have noted that the genetic quality of the insect-damaged vari- ety influences the degree of quality dete- and the soft type breeding line WW378 is much less (Kınacı, 1994). rioration (Cressey et al, 1987). Paulian and was clearly the most susceptible to Nysius Popov (1980) reported that hard wheats infestation. Effects on baking quality are attacked more severely by the insect E. A similar study performed in Turkey by In 1931, wheat producing a ‘slimy gluten’ integriceps than soft wheats. Kınacı (1994) has proven that the cereal bug was reported by Berliner. This wheat was Also, in New Zealand, the semi-hard E. integriceps prefers to attack white, soft completely unsuitable for processing into wheat cultivar Karamu has shown more and/or semi-hard wheats and it is astonish- bread because doughs formed from the flour effects and the soft, white wheat cultivar ing that the first priority of the insect is to quickly relaxed, becoming very sticky and Arawa has fewer effects of bug damage than select those high quality kernels. The same difficult to mould. other cultivars (Every et al, 1996). In a study study showed that E. integriceps rarely attacks Loaves of bread baked from these doughs to investigate the susceptibility of various hard wheats. The latest genotypes of wheat typically had low volume, coarse texture, and New Zealand wheat cultivars and breed- which the bug preferred to attack were hard knobbly tops. Gluten was washed out of the ing lines to attack by N. huttoni, Every et al red wheats. Also it was observed that the flour with difficulty, and instead of having the (1996) stated that the hard wheat cultivar density of the cereal bug among wheat hav- normal elastic properties; it was ‘slimy’ or Domino was clearly the least susceptible ing thick, hard and tightly adhered seed coats ‘rotten’ (Lorenz and Meredith, 1988). Grain &feed millinG technoloGy September - october 2012 | 23
  • 4. FEATURE Dough made from flour stinkbug-damaged wheat has lost much of its elasticity and is sticky or slimy. A review of several overseas studies (Nuorteva and Veijola, 1954) indicates that in general a level of two to five percent affected grain is necessary before baking quality is degraded. Meredith (1970) claimed that three to four bug-damaged grains per thousand could seriously affect baking quality. Effects of attack by suni bug were studied on the size of Russian grains and percent of damaged grain was found to be higher in smaller fractions; the proportion of fully Figure 1. Farinogram, based on Brabender Farinograph Standard destroyed grains and the degree of damage Procedure, shows 2.6% insect damage on wheat on the whole sample set both increased in Courtesy of DORMAR Flour Mills, Turkey. smaller fractions (Yakovenko, 1985). The influence of wheat infestation by suni bug on bread making properties of Bulgarian wheat was investigated and results showed that suni bug infestation had a marked impact on bread making properties, with even one percent infestation affecting bread quality (Vasileva et al., 1998). Methods for the prediction of damage Physical Tests - Currently, the most widely used method to determine insect damage in wheat is the visual method. Wheat bug damage to wheat kernels can be examined visually since they are recognised as pale, Figure 2. Extensigram, based on Brabender Extensigraph Standard slightly elevated patches, often with one or Procedure, shows 2.6% insect damage on wheat more black dots considered to be the marks Courtesy of DORMAR Flour Mills, Turkey. of bug stylet punctures. No such damage can be found in uninfested samples. Chemical and Biochemical Tests - The prediction of the extent of insect-damage to wheats prior to milling has gained impor- tance as the enzyme secreted by cereal bugs results in the production of runny and sticky dough and, subsequently, a low quality of bread. Most of the test methods determine the quality of gluten and dough, since the enzyme influences the gluten structure. Figure 3. Alveogram, based on Alveo-AH Standard Procedure shows To determine the bug damage in wheats, insect damage on wheat Courtesy of POLEN Gıda, Turkey. Greenway et al (1965) developed a method which is based on wheat sedimentation test. The method has been found to be effective and sensitive when two hydration times, such Initially it was not known whether slimy Although puncture marks on wheat sug- as five and 180 minutes, were used. gluten was produced by a new kind of gested attack by sap-sucking insects, the Atlı et al (1988) modified this method wheat or by normal wheat that had been ability of affected wheat to ruin sound grain by applying a two-hour hydration period damaged in some way. Whatever the cause indicated that slimy gluten was caused by after the addition of bromphenol solution of the problem, it was clearly of considerable an enzyme. Two insects of the genera (Table 3, 4). concern to European millers. Eurygaster and Aelia were considered to be In New Zealand, Cressey and McStay According to later investigations, wheat that responsible for producing wheat with dam- (1987) proposed an autolytic assay method produced slimy gluten had a proportion of grains aged gluten (Kretovich, 1944; Lorenz and that is based on the decrease in SDS- with small dark puncture marks surrounded Meredith, 1988). sedimentation volume of bug-damaged by a patch of lighter colour. Wheat without Brooke (1936) states that as little as one flours by incubating in distilled water for 30 puncture marks gave ‘sound’ gluten even if or two percent of stinkbug-damaged kernels minutes at 37oC. It has been suggested that the grain was selected from a batch produced may injure the baking quality of wheat, the method is specific for bug damage and is ‘slimy’ gluten. However only relatively low levels depending on the severity of the damage in free of interference from other grain defects (approximately 3%) of puncture-marked wheat the damaged kernels. Much larger quantities such as heat damage, field sprouting and were needed to ruin the remaining sound grain of damaged kernels are often found in wheat laboratory germination. (Lorenz and Meredith, 1988). from fields where the infestation was heavy. However, this method needs considera- 24 | September - october 2012 Grain &feed millinG technoloGy
  • 5. FEATURE instru- Table 3: ments. ‘Suni Bug It has Wheat Type Sed., cc Del. Sed., cc Damage’, % been sug- gested Bezostia 0.7 48 65 that it is necessary Mix 1.1 35 41 to record White-Red 2.3 22 9 the farino- White-Red 2.4 38 10 grams and White 2.5 20 10 alveograms immedi- Courtesy of DORMAR Flour Mills, Turkey ately after the dough Table 4: is made Sedimentation Value, cc Gluten Quality and again after it has stood in a warm place for 60 to 90 minutes, <25 Weak as the disintegration 25 – 30 Medium of the dough takes place only after it has >30 Good rested. Farinograph North America curves of flour show ble amount of sample and enzyme (Swallow the effects of bug and Every, 1991). In addition, there is no damage particularly at available information that this method can be higher temperatures also used to detect the damage of Eurygaster (45oC). The curve of and Aelia, since it has been developed for a sound flour is wider different type of bug-damage. and the decrease in Every (1991) developed an economical consistency with mix- and sensitive SDS-protein gel method, based ing occurs less rapidly. on the determination of enzyme activity, to The increasing soften- Asia Europe test the activities of different protease types. ing of the dough also This method measures the reduction in the shows as an irregular gel-formation capacity of glutenin proteins by band towards the end the enzyme. However, it is not known yet of the curve (Lorenz if this method can be used for the damage and Meredith, 1988). caused by Eurygaster and Aelia. According The methods based on the washing of to Brabender gluten after a resting period of 30 minutes Procedure; do the at 25oC of the dough gives a better under- normal Farinogram standing of changes in the quantity and qual- for 10 minutes, stop ity of gluten (Atlı et al., 1988). the mixer (via soft- Gluten index method also has been ware) (value here found to be useful in determining the pres- is for example 480 ence of slimy gluten, due to the attack of BU), leave the dough Our grain storage systems wheat kernels by wheat bugs (Perten, 1989). in the mixer, and A method for rapid indication of infec- restart via software come with six continents tion was proposed involving incubation of after 20 minutes wheat in water at 30oC, to activate the insect pause. If the values of experience. proteinases, followed by PAGE to determine of the second mixing Westeel offers a full line of professionally engineered grain gluten profile and thus, the amount of deg- continue on the level storage products and systems for international sale – all radation that has occurred (Corbellini et al., from the first mixing backed by Westeel’s superior service and product support. 2001). (around 480 BU in ƒ Commercial Grain Storage Bins (up to 674,000 this example), there bushels/18,343 tonnes) Rheological Tests is no bug damage. If ƒ On-Farm Grain Storage Bins (starting from 2,390 bushels/65 tonnes) Insect bug damage could be reliably the values are lower ƒ Aeration Systems predicted by using Brabender Farinograph, (for example total 50 ƒ Bin Unload and Grain Handling Systems Brabender Extensigraph, and Chopin BU), there is strong ƒ Systems Engineering and Design Alveograph and Chopin Mixolab instruments. bug damage. From For the estimation of the bug-damage, the second mixing, another method which has been developed the bug damage in in France uses Chopin extensimeter and the sample could be has been made official by special regulation estimated (Figure 1). P.O. Box 792, 450 Desautels Street Winnipeg, (Kretovich, 1944). The Brabender Manitoba, Canada R3C 2N5 Tel: (204) 233-7133 Kretovich (1944) indicated that bug dam- Extensigraph is Fax: (204) 235-0796 westeel@westeel.com age could be reliably predicted by using another instrument Brabender farinograph and Chopin alveograph used to determine westeel.com Management Systems Registered to ISO 9001:2008. MF21589-0112 Grain &feed millinG technoloGy September - october 2012 | 25 21589 Westeel International 2012 G&FMT.indd 1 1/11/12 5:03:02 PM Westeel: International 2012
  • 6. FEATURE Bread making Test Cleaning-tempering In spite of the availability of Dıraman et al (2001) studied the many methods developed for effect of steam tempering on some pro- the prediction of Eurygaster and tein fractions and farinogram values of Aelia damage to wheat quality, commercial wheat having sunn pest dam- the most reliable and sensi- age at several levels. The evaluation of tive method is a bread making farinogram data combined with positive experiment. changes in protein fractions show that However, there is still need 70oC temperature applied during steam for simple and fast routine tests, tempering did not cause any negative which can be used by the millers changes in rheological properties of sunn during the purchase of wheat, pest damaged samples. since the baking experiment is Köksel et al (2002) investigated mitigation insect damage in wheat due to two or three relatively time-consuming. of the detrimental effects of suni bug dam- resting periods (45, 90 and 135 minutes) age to wheat by cleaning and washing prior between dough resistance and extensibility Suni bug management to milling and by elimination of mill streams measurements (Figure 2). The current strategies for suni bug of lower quality. They concluded that ˃50 Currently, the Chopin Alveograph is also used management rely mainly on chemical and percent of insect-damaged kernels can be for the measurement of insect-damage to wheat. cultural controls; in most cases, chemical removed by dry and wet cleaning prior to The method involves testing of three dough control is the primary means of manage- milling and that flour streams with minimal pieces out of five after resting 20 minutes and ment. This is a costly and unsuitable means insect damage can be selected. after three hours for the remaining dough pieces. of pest management and has resulted in It has been claimed that this method could detect resistance of suni bug to various types of Milling about 0.9% insect damage by measuring the insecticides. Bogdan (1969) reported that bread of reduction in P, L, and W values (Anonymous). The current novel management studies good quality can be produced from flour of Since the enzyme delivered by insect involve the use of resistant wheat varieties, bug-damaged cereals when flour from dam- needs time and temperature to show its insect pathogens, predators, parasites, and aged grains is blended with good quality flour, effect, standard alveograph method, which parasitoids. Among the most promising of ascorbic acid and yeast are added in adequate uses 20 minutes resting time, does not show these natural controls are the egg parasitoids amounts, or intensive kneading is applied. the presence of insect-damage. However, (Trissi, 2006). According to Valtadoros (1979), by using modified Alveograph method shows the Cereal growing, especially wheat, in mar- air classification, flour from bug-damaged effect of insect damage since it uses extend- ginal lands; overgrazing of rangeland which wheat may be separated into fractions suit- ed time of three hours - degradation test. results in the destruction of natural vegeta- able for bread making and those suitable for The degradation test protocol involves: - a first tion and hence habitat of sunn pest preda- biscuit manufacture. series of alveograph tests after 20 minutes of rest tors; reduction in the area of fallow land by (ISO 5530/4, ICC121, AACC54-30 approved the continuous growing of cereals instead of Bread making method) - a second series of balls of dough increasing food or forage legumes within a The effect of insect damage on bread is tested after three hours rest. If the wheat rotation; the use of broad spectrum insecti- making quality of wheat depends on degree contains bugs, a drop in baking strength (W) is cides, especially by aerial spraying, might also of damage or ratio of infested kernel and observed due to protein hydrolysis caused by the have increased the difficulties of controlling quality of infested wheat. insect’s proteolytic enzymes (Figure 3). the sunn pest problem in Turkey (Kınacı et In case of less than average five per- It has been claimed that this method could al.,1998). cent damage and good protein quality and detect about 0.9% insect damage by measur- quantity, effect of insect damage in wheat ing the reduction in P, L, and W values. Improvement of bread quality flour could be lessen by using, improvers, Atlı et al (1988) suggested a modification There are various studies on to improve the additives such as ascorbic acid (Bogdan, of this method by using a two-hours resting quality of insect damaged wheats and their flours. 1969), vital wheat gluten, transglutaminase period for the dough pieces. (Köksel et al., 2001), DATEM, etc. and Aspesteguia et al (2003) reported that Wheat treatments modified methods such as short fermenta- kneading temperature did not influence glu- In the USSR, high-frequency heating was tion (Swallow and Cresley, 1987), use of ten degradation; however, resting tempera- used for treatment of wheat infested with sour dough procedure, etc (Dizlek and Gül, ture significantly influenced when assessing the shield bug and recommended as a meas- 2007). wheat damaged by wheat bugs. ure for restitution of the baking performance The Chopin Mixolab system measures of deteriorated grain (Pruidze et al, 1984). Conclusion real-time dough behaviour with regard to Dıraman (2010) investigated the effects The suni bug is one of the most serious the dual constraint of kneading and tem- of microwave treatment on technological pests of wheat in Europe (except north- perature. and rheological properties of flours produced ernmost areas), North Africa and Asia. It is claimed that system measures insect from sound wheat and wheat damaged by Yield loss from its damage is commonly damage in 45 minutes including rest time. sunn pests (Eurygaster spp.). The results estimated at 50-90 percent in wheat and Investigations were conducted on the for Zeleny sedimentation, Gluten Index and heavy attack causes wheat stems to break development of a rapid method (using alveogram values suggest that certain micro- before harvest. viscosity measurement with the Rapid Visco wave treatment times (120-180 seconds) Even if two to three percent of the grain Analyzer) for testing wheat for proteolytic caused positive effects on thermal inactivation is damaged, entire lots may be unsuitable for determination due to infestation with insects of insect enzyme damage of wheat. bread making. Therefore, there is a need of the genera Aelia and Eurygaster. for simple and fast routine tests, which can Results showed that this method is rapid Blending be used by the millers during the purchase (results within 10 minutes) and gives 97.27% Wrigley and Batey (2003) stated that of wheat, since the baking experiment is correct classification over a wide range because of the involvement of enzymatic relatively time-consuming. of proteolytic degradation. Repeatability action, the effects of mixing bug-damaged and reproducibility were good (Caballero- grain with sound grain are disproportionate to References Barrigon and Perez-Calvo, 2008). the proportions of samples mixed. Available on request 26 | September - october 2012 Grain &feed millinG technoloGy
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  • 8. Milling Technology magazine. Content from the magazine is available to view free-of-charge, both as a full LINKS This digital Re-print is part of the September | October 2012 edition of Grain & Feed online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. September - October 2012 • See the full issue • A packaging evolution In this issue: • Visit the GFMT website • Insect damaged • Contact the GFMT Team • Pellet production wheat: to save energy, improve feed suni bug, cereal efficiency and safety bug, sunn pest, wheat bug, shield bug, shell bug • Managing mill maintenance • Probiotics: • Global • Subscribe to GFMT modulators of gut bacteria grain & feed dialogue markets We have interactive content in this edition that requires a smart phone app - get it here for free to unlock our digital content! A subscription magazine for the global flour & feed milling industries - first published in 1891 To purchase a paper copy of the magazine, or to subscribe to the paper edi- tion please contact our Circulation and Subscriptions Manager on the link adove. INFORMATION FOR ADVERTISERS - CLICK HERE Article reprints All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc). If you are interested in getting this article re-printed please contact the GFMT team for more informa- tion on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints www.gfmt.co.uk