2. PURA GROUP
• The Company
A group of integrated company
• The Philosophy
Developing high technology
innovative products with high
local contents for local and
international market
PRINTING & PACKAGING
3. PURA GROUP
• First in the World
Application of holograms
on aluminium foil
for blister packs
Etc.
PRINTING & PACKAGING
•Award winner of IHMA*
“Excellence in Holography”
2001 & 2006
* IHMA (International Hologram Manufacturer Association)
4. PURA GROUP
• We Provide Solution
Total packaging services including
consultation, artwork, security
features, prepress, and printing
• Our Quality
Implementing the ISO 9001 systems
PRINTING & PACKAGING
6. Rotogravure Printing-Packaging
Division produces wide range
of Multilayer Flexible Packaging
with special protective barrier
properties and folding boxes
to supply customer’s high speed
automatic filling and packaging
machines.
PRINTING & PACKAGING
Rotogravure Printing-Packaging
7. FACILITY
Printing
Packing material in rolls is printed
By means of high speed, accurate Rotogravure
Printing Machines. Pura’s Engineering
designed and manufactured most of the
machinery employed in this Rotogravure
Division
PRINTING & PACKAGING
8. Lamination Process
Multilayer flexible packaging material
such as Transparent Film, Aluminium Foil,
sealing Layer (also food contact grade)
being processed in the Extrusion,
Lamination Department with facility of:
• Extruder & Laminator Dry and Wet
laminators
• Wax and laminating machines
• Coating Machines
• 3 - layer Blown Film Machines
PRINTING & PACKAGING
9. FINISHING
In Rolls, Pouch, secondary packaging
Final processing:
• Slitting machines
• Side and central sealing bag machines
• Flatbed and rotary cutting & creasing
machines
Specially isolated clean rooms are provided for processing
Pharmaceutical and food packaging
PRINTING & PACKAGING
10. Products
(available in rolls and pieces)
• Flexible multilayer packaging material
• Flexible multilayer packaging products
• Folding box and secondary packaging
• Cigarette packs and accessories (soft &hard packs)
• Special purpose folding box and sleeves
•Cigarette Tipping Paper
PRINTING & PACKAGING
11. Color Matching
Setting Cylinder
Printed Roll
Printing
Preparation :
Schedule
Material
Work Sheet
Cylinder
Ink
Inspection
Printing Laminating Finishing DeliveryCylinder making
Setting Temperature
Laminating
Clean room
Evaluation
Production Meeting
PRINTING & PACKAGING
17. CAP SEAL & INDUCTION SEAL
PRINTING & PACKAGING
18. CAP SEAL
Printing Layer
Alufoil
Sealing layer
PRINTING & PACKAGING
Cap seal is used for bottle’s cap, generally plastic bottles. There
are two kind of cap seal, sterilized and non-sterilized. Its general
structure is described below :
19. INDUCTION SEAL
Board
Wax
Alu foil
Sealing layer
PRINTING & PACKAGING
Induction sealing is a method of hermetically sealing rigid
containers to provide tamper evidence, preserve freshness,
deter pilferage and prevent leakage while providing product
integrity. Usually, it is applied on plastic bottles. It’s general
structure is described below :
20. Induction Seal With UniqueInduction Seal With Unique
NumberNumber
Board + Unique Number
wax
Alu + hologram+Printing
Sealant (PE)
COMPOSITION OF INDUCTION SEAL1. Laser Print
2. Stamping Print Holo
PRINTING & PACKAGING
24. PRINTING & PACKAGING
B. MULTI LAYERS PACKAGING
1. Cello Board
Folding box consists of Transparent Film laminated with
board such as Ivory, Duplex, Kraft, etc.
Added Value:
- Glossy apperance.
- More barrier against
humidity.
25. PRINTING & PACKAGING
Celloboard has several variants:
a. Cello Hologram Board
b. Cello Metallized Board
c. Cello Metallized Hologram Board
d. Cello Board Stamping Foil
26. PRINTING & PACKAGING
2. AluBoard
Folding box laminated with Alumunium Foil.
Top printing on the alumunium
surface or on the board side.
27. PRINTING & PACKAGING
3. Metallized Board
Transfer Metallized laminated on paper board such as:
Ivory, Duplex, Kraft.
Has the appearance of allumunium board.
Variants of Metallized Board are :
Metallized Hologram Board
Metallized Board Carving
28. PRINTING & PACKAGING
C. Single Layer Packaging
1. Paper
Packaging consists only paper for the material with top
printing.
29. PRINTING & PACKAGING
2. Metallized Paper
Transfer Metallized laminated on paper.
Comapre to paper material it has
exclusive appearance and more
barier against water.
Eg: Metalized label “Enag’ O”
Metallized
Paper
30. PRINTING & PACKAGING
D. Multi Layer
1. Polypaper
Composition of material used are Printed Paper covered
with PE through extrusion lamination proces.
31. PRINTING & PACKAGING
2. Alu Paper
Paper laminated with alumunium foil.
Aplication :
Ice Cream Cone Wrapper.
Tea bag.
32. PRINTING & PACKAGING
4. Alu Paper Wax
Alumunium paper coated with wax that is customized
with the main product.
Wax layer can be applied
on paper and alumunium
3. Coated Alu Paper
Alumunium paper coated with special formula as sealing
layer. (Eg: candy wrapper)
33. PRINTING & PACKAGING
5. Polypanium Wax
Combination of alumunium foil and paper through
extrution lamination process and coated with.
One of the application is
for instant seasoning
powder.
34. PRINTING & PACKAGING
6. Cellopaper
Combination of Transparent Film and Paper , coated with seaing layer
on the other side of paper.
Often used for soap packaging as an alternatif other than folding Box
36. PRINTING & PACKAGING
PREPARATION PRINTING & SLITTINGPREPARATION PRINTING & SLITTING
CIGARETTE CIGARETTE TIPPING PAPERCIGARETTE CIGARETTE TIPPING PAPER
PERFORATIONPERFORATION
FLOW PROCESS CTPFLOW PROCESS CTP
37. PRINTING & PACKAGING
Production CapacityProduction Capacity
l Capacity for CTP / Production capacity (LengthCapacity for CTP / Production capacity (Length
3.000 meters/bobin)3.000 meters/bobin)
lNon Perforation 25.000 rolls/monthNon Perforation 25.000 rolls/month
lPerforation 12.000 rolls/monthPerforation 12.000 rolls/month
38. PRINTING & PACKAGING
LATEST INVESTMENTS & NEXTLATEST INVESTMENTS & NEXT
PROJECTPROJECT
l Latest invesmentLatest invesment
l 20092009 New Machine PerforationNew Machine Perforation
l 20102010 Up grade laser machine, Checking colourUp grade laser machine, Checking colour
instrument & Sweetness instrumentinstrument & Sweetness instrument
l 20112011 Up grade printing & slitting machine capacityUp grade printing & slitting machine capacity
Up grade laser perforationUp grade laser perforation
CTP capacityCTP capacity
l Next project 2012Next project 2012
l Improvement computerize operation systemImprovement computerize operation system
l Web inspection in printing’s machineWeb inspection in printing’s machine
l Auto splacing in printing machineAuto splacing in printing machine
l Development semi automatic viscositas instrumenDevelopment semi automatic viscositas instrumen
l
Development new machine laser perforation for CTPDevelopment new machine laser perforation for CTP