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PRINTING & PACKAGING
ROTOGRAVURE
PRINTING & PACKAGING
DIVISION
PURA GROUP
• The Company
A group of integrated company
• The Philosophy
Developing high technology
innovative products with high
local contents for local and
international market
PRINTING & PACKAGING
PURA GROUP
• First in the World
Application of holograms
on aluminium foil
for blister packs
Etc.
PRINTING & PACKAGING
•Award winner of IHMA*
“Excellence in Holography”
2001 & 2006
* IHMA (International Hologram Manufacturer Association)
PURA GROUP
• We Provide Solution
Total packaging services including
consultation, artwork, security
features, prepress, and printing
• Our Quality
Implementing the ISO 9001 systems
PRINTING & PACKAGING
Presentasi Kunjungan ke Philip Moris
Rotogravure Printing-Packaging
Division produces wide range
of Multilayer Flexible Packaging
with special protective barrier
properties and folding boxes
to supply customer’s high speed
automatic filling and packaging
machines.
PRINTING & PACKAGING
Rotogravure Printing-Packaging
FACILITY
Printing
Packing material in rolls is printed
By means of high speed, accurate Rotogravure
Printing Machines. Pura’s Engineering
designed and manufactured most of the
machinery employed in this Rotogravure
Division
PRINTING & PACKAGING
Lamination Process
Multilayer flexible packaging material
such as Transparent Film, Aluminium Foil,
sealing Layer (also food contact grade)
being processed in the Extrusion,
Lamination Department with facility of:
• Extruder & Laminator Dry and Wet
laminators
• Wax and laminating machines
• Coating Machines
• 3 - layer Blown Film Machines
PRINTING & PACKAGING
FINISHING
In Rolls, Pouch, secondary packaging
Final processing:
• Slitting machines
• Side and central sealing bag machines
• Flatbed and rotary cutting & creasing
machines
Specially isolated clean rooms are provided for processing
Pharmaceutical and food packaging
PRINTING & PACKAGING
Products
(available in rolls and pieces)
• Flexible multilayer packaging material
• Flexible multilayer packaging products
• Folding box and secondary packaging
• Cigarette packs and accessories (soft &hard packs)
• Special purpose folding box and sleeves
•Cigarette Tipping Paper
PRINTING & PACKAGING
Color Matching
Setting Cylinder
Printed Roll
Printing
Preparation :
Schedule
Material
Work Sheet
Cylinder
Ink
Inspection
Printing Laminating Finishing DeliveryCylinder making
Setting Temperature
Laminating
Clean room
Evaluation
Production Meeting
PRINTING & PACKAGING
ROTOGRAVURE PRINTING
FLEXIBLE MULTILAYER
PACKAGING
1. POLYCELLONIUM
2. CONE WRAPPER
3. CAP SEAL
PRINTING & PACKAGING
5. LABEL
4. STANDING POUCH
Multi Layer Flexible Packaging
POLYCELLONIUM
PRINTING & PACKAGING
POLYCELLONIUM
Printing Layer
PE
Alufoil
Sealing layer
PRINTING & PACKAGING
This product is suitable for powder and liquid packaging
Example : Hemaviton Jreng, Antangin JRG
CONE WRAPPER
PRINTING & PACKAGING
POLYPANIUM
Alufoil
Paper
PRINTING & PACKAGING
This product is suitable for wrapping chocholate and ice cream
Example : Goldream
CAP SEAL & INDUCTION SEAL
PRINTING & PACKAGING
CAP SEAL
Printing Layer
Alufoil
Sealing layer
PRINTING & PACKAGING
Cap seal is used for bottle’s cap, generally plastic bottles. There
are two kind of cap seal, sterilized and non-sterilized. Its general
structure is described below :
INDUCTION SEAL
Board
Wax
Alu foil
Sealing layer
PRINTING & PACKAGING
Induction sealing is a method of hermetically sealing rigid
containers to provide tamper evidence, preserve freshness,
deter pilferage and prevent leakage while providing product
integrity. Usually, it is applied on plastic bottles. It’s general
structure is described below :
Induction Seal With UniqueInduction Seal With Unique
NumberNumber
Board + Unique Number
wax
Alu + hologram+Printing
Sealant (PE)
COMPOSITION OF INDUCTION SEAL1. Laser Print
2. Stamping Print Holo
PRINTING & PACKAGING
PRINTING & PACKAGING
STANDING POUCH WITH ZIPER
ROTOGRAVURE PRINTING
ETIKET
PACKAGING
A. FOLDING BOXES
Paper board based
packaging.
PRINTING & PACKAGING
B. MULTI LAYERS
PACKAGING
C. SINGLE LAYERS
PACKAGING
PRINTING & PACKAGING
A. FOLDING BOXES
Top printing process on board surface.
PRINTING & PACKAGING
B. MULTI LAYERS PACKAGING
1. Cello Board
Folding box consists of Transparent Film laminated with
board such as Ivory, Duplex, Kraft, etc.
Added Value:
- Glossy apperance.
- More barrier against
humidity.
PRINTING & PACKAGING
Celloboard has several variants:
a. Cello Hologram Board
b. Cello Metallized Board
c. Cello Metallized Hologram Board
d. Cello Board Stamping Foil
PRINTING & PACKAGING
2. AluBoard
Folding box laminated with Alumunium Foil.
Top printing on the alumunium
surface or on the board side.
PRINTING & PACKAGING
3. Metallized Board
Transfer Metallized laminated on paper board such as:
Ivory, Duplex, Kraft.
Has the appearance of allumunium board.
Variants of Metallized Board are :
Metallized Hologram Board
Metallized Board Carving
PRINTING & PACKAGING
C. Single Layer Packaging
1. Paper
Packaging consists only paper for the material with top
printing.
PRINTING & PACKAGING
2. Metallized Paper
Transfer Metallized laminated on paper.
Comapre to paper material it has
exclusive appearance and more
barier against water.
Eg: Metalized label “Enag’ O”
Metallized
Paper
PRINTING & PACKAGING
D. Multi Layer
1. Polypaper
Composition of material used are Printed Paper covered
with PE through extrusion lamination proces.
PRINTING & PACKAGING
2. Alu Paper
Paper laminated with alumunium foil.
Aplication :
Ice Cream Cone Wrapper.
Tea bag.
PRINTING & PACKAGING
4. Alu Paper Wax
Alumunium paper coated with wax that is customized
with the main product.
Wax layer can be applied
on paper and alumunium
3. Coated Alu Paper
Alumunium paper coated with special formula as sealing
layer. (Eg: candy wrapper)
PRINTING & PACKAGING
5. Polypanium Wax
Combination of alumunium foil and paper through
extrution lamination process and coated with.
One of the application is
for instant seasoning
powder.
PRINTING & PACKAGING
6. Cellopaper
Combination of Transparent Film and Paper , coated with seaing layer
on the other side of paper.
Often used for soap packaging as an alternatif other than folding Box
PRINTING & PACKAGING
l Cigarette Tipping PaperCigarette Tipping Paper
PRINTING & PACKAGING
PREPARATION PRINTING & SLITTINGPREPARATION PRINTING & SLITTING
CIGARETTE CIGARETTE TIPPING PAPERCIGARETTE CIGARETTE TIPPING PAPER
PERFORATIONPERFORATION
FLOW PROCESS CTPFLOW PROCESS CTP
PRINTING & PACKAGING
Production CapacityProduction Capacity
l Capacity for CTP / Production capacity (LengthCapacity for CTP / Production capacity (Length
3.000 meters/bobin)3.000 meters/bobin)
lNon Perforation 25.000 rolls/monthNon Perforation 25.000 rolls/month
lPerforation 12.000 rolls/monthPerforation 12.000 rolls/month
PRINTING & PACKAGING
LATEST INVESTMENTS & NEXTLATEST INVESTMENTS & NEXT
PROJECTPROJECT
l Latest invesmentLatest invesment
l 20092009 New Machine PerforationNew Machine Perforation
l 20102010 Up grade laser machine, Checking colourUp grade laser machine, Checking colour
instrument & Sweetness instrumentinstrument & Sweetness instrument
l 20112011 Up grade printing & slitting machine capacityUp grade printing & slitting machine capacity
Up grade laser perforationUp grade laser perforation
CTP capacityCTP capacity
l Next project 2012Next project 2012
l Improvement computerize operation systemImprovement computerize operation system
l Web inspection in printing’s machineWeb inspection in printing’s machine
l Auto splacing in printing machineAuto splacing in printing machine
l Development semi automatic viscositas instrumenDevelopment semi automatic viscositas instrumen
l
Development new machine laser perforation for CTPDevelopment new machine laser perforation for CTP
PURA GROUPPURA GROUP
INDONESIAINDONESIA
THANK YOUTHANK YOU
PRINTING & PACKAGING

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Presentasi Kunjungan ke Philip Moris

  • 2. PURA GROUP • The Company A group of integrated company • The Philosophy Developing high technology innovative products with high local contents for local and international market PRINTING & PACKAGING
  • 3. PURA GROUP • First in the World Application of holograms on aluminium foil for blister packs Etc. PRINTING & PACKAGING •Award winner of IHMA* “Excellence in Holography” 2001 & 2006 * IHMA (International Hologram Manufacturer Association)
  • 4. PURA GROUP • We Provide Solution Total packaging services including consultation, artwork, security features, prepress, and printing • Our Quality Implementing the ISO 9001 systems PRINTING & PACKAGING
  • 6. Rotogravure Printing-Packaging Division produces wide range of Multilayer Flexible Packaging with special protective barrier properties and folding boxes to supply customer’s high speed automatic filling and packaging machines. PRINTING & PACKAGING Rotogravure Printing-Packaging
  • 7. FACILITY Printing Packing material in rolls is printed By means of high speed, accurate Rotogravure Printing Machines. Pura’s Engineering designed and manufactured most of the machinery employed in this Rotogravure Division PRINTING & PACKAGING
  • 8. Lamination Process Multilayer flexible packaging material such as Transparent Film, Aluminium Foil, sealing Layer (also food contact grade) being processed in the Extrusion, Lamination Department with facility of: • Extruder & Laminator Dry and Wet laminators • Wax and laminating machines • Coating Machines • 3 - layer Blown Film Machines PRINTING & PACKAGING
  • 9. FINISHING In Rolls, Pouch, secondary packaging Final processing: • Slitting machines • Side and central sealing bag machines • Flatbed and rotary cutting & creasing machines Specially isolated clean rooms are provided for processing Pharmaceutical and food packaging PRINTING & PACKAGING
  • 10. Products (available in rolls and pieces) • Flexible multilayer packaging material • Flexible multilayer packaging products • Folding box and secondary packaging • Cigarette packs and accessories (soft &hard packs) • Special purpose folding box and sleeves •Cigarette Tipping Paper PRINTING & PACKAGING
  • 11. Color Matching Setting Cylinder Printed Roll Printing Preparation : Schedule Material Work Sheet Cylinder Ink Inspection Printing Laminating Finishing DeliveryCylinder making Setting Temperature Laminating Clean room Evaluation Production Meeting PRINTING & PACKAGING
  • 12. ROTOGRAVURE PRINTING FLEXIBLE MULTILAYER PACKAGING 1. POLYCELLONIUM 2. CONE WRAPPER 3. CAP SEAL PRINTING & PACKAGING 5. LABEL 4. STANDING POUCH
  • 13. Multi Layer Flexible Packaging POLYCELLONIUM PRINTING & PACKAGING
  • 14. POLYCELLONIUM Printing Layer PE Alufoil Sealing layer PRINTING & PACKAGING This product is suitable for powder and liquid packaging Example : Hemaviton Jreng, Antangin JRG
  • 16. POLYPANIUM Alufoil Paper PRINTING & PACKAGING This product is suitable for wrapping chocholate and ice cream Example : Goldream
  • 17. CAP SEAL & INDUCTION SEAL PRINTING & PACKAGING
  • 18. CAP SEAL Printing Layer Alufoil Sealing layer PRINTING & PACKAGING Cap seal is used for bottle’s cap, generally plastic bottles. There are two kind of cap seal, sterilized and non-sterilized. Its general structure is described below :
  • 19. INDUCTION SEAL Board Wax Alu foil Sealing layer PRINTING & PACKAGING Induction sealing is a method of hermetically sealing rigid containers to provide tamper evidence, preserve freshness, deter pilferage and prevent leakage while providing product integrity. Usually, it is applied on plastic bottles. It’s general structure is described below :
  • 20. Induction Seal With UniqueInduction Seal With Unique NumberNumber Board + Unique Number wax Alu + hologram+Printing Sealant (PE) COMPOSITION OF INDUCTION SEAL1. Laser Print 2. Stamping Print Holo PRINTING & PACKAGING
  • 21. PRINTING & PACKAGING STANDING POUCH WITH ZIPER
  • 22. ROTOGRAVURE PRINTING ETIKET PACKAGING A. FOLDING BOXES Paper board based packaging. PRINTING & PACKAGING B. MULTI LAYERS PACKAGING C. SINGLE LAYERS PACKAGING
  • 23. PRINTING & PACKAGING A. FOLDING BOXES Top printing process on board surface.
  • 24. PRINTING & PACKAGING B. MULTI LAYERS PACKAGING 1. Cello Board Folding box consists of Transparent Film laminated with board such as Ivory, Duplex, Kraft, etc. Added Value: - Glossy apperance. - More barrier against humidity.
  • 25. PRINTING & PACKAGING Celloboard has several variants: a. Cello Hologram Board b. Cello Metallized Board c. Cello Metallized Hologram Board d. Cello Board Stamping Foil
  • 26. PRINTING & PACKAGING 2. AluBoard Folding box laminated with Alumunium Foil. Top printing on the alumunium surface or on the board side.
  • 27. PRINTING & PACKAGING 3. Metallized Board Transfer Metallized laminated on paper board such as: Ivory, Duplex, Kraft. Has the appearance of allumunium board. Variants of Metallized Board are : Metallized Hologram Board Metallized Board Carving
  • 28. PRINTING & PACKAGING C. Single Layer Packaging 1. Paper Packaging consists only paper for the material with top printing.
  • 29. PRINTING & PACKAGING 2. Metallized Paper Transfer Metallized laminated on paper. Comapre to paper material it has exclusive appearance and more barier against water. Eg: Metalized label “Enag’ O” Metallized Paper
  • 30. PRINTING & PACKAGING D. Multi Layer 1. Polypaper Composition of material used are Printed Paper covered with PE through extrusion lamination proces.
  • 31. PRINTING & PACKAGING 2. Alu Paper Paper laminated with alumunium foil. Aplication : Ice Cream Cone Wrapper. Tea bag.
  • 32. PRINTING & PACKAGING 4. Alu Paper Wax Alumunium paper coated with wax that is customized with the main product. Wax layer can be applied on paper and alumunium 3. Coated Alu Paper Alumunium paper coated with special formula as sealing layer. (Eg: candy wrapper)
  • 33. PRINTING & PACKAGING 5. Polypanium Wax Combination of alumunium foil and paper through extrution lamination process and coated with. One of the application is for instant seasoning powder.
  • 34. PRINTING & PACKAGING 6. Cellopaper Combination of Transparent Film and Paper , coated with seaing layer on the other side of paper. Often used for soap packaging as an alternatif other than folding Box
  • 35. PRINTING & PACKAGING l Cigarette Tipping PaperCigarette Tipping Paper
  • 36. PRINTING & PACKAGING PREPARATION PRINTING & SLITTINGPREPARATION PRINTING & SLITTING CIGARETTE CIGARETTE TIPPING PAPERCIGARETTE CIGARETTE TIPPING PAPER PERFORATIONPERFORATION FLOW PROCESS CTPFLOW PROCESS CTP
  • 37. PRINTING & PACKAGING Production CapacityProduction Capacity l Capacity for CTP / Production capacity (LengthCapacity for CTP / Production capacity (Length 3.000 meters/bobin)3.000 meters/bobin) lNon Perforation 25.000 rolls/monthNon Perforation 25.000 rolls/month lPerforation 12.000 rolls/monthPerforation 12.000 rolls/month
  • 38. PRINTING & PACKAGING LATEST INVESTMENTS & NEXTLATEST INVESTMENTS & NEXT PROJECTPROJECT l Latest invesmentLatest invesment l 20092009 New Machine PerforationNew Machine Perforation l 20102010 Up grade laser machine, Checking colourUp grade laser machine, Checking colour instrument & Sweetness instrumentinstrument & Sweetness instrument l 20112011 Up grade printing & slitting machine capacityUp grade printing & slitting machine capacity Up grade laser perforationUp grade laser perforation CTP capacityCTP capacity l Next project 2012Next project 2012 l Improvement computerize operation systemImprovement computerize operation system l Web inspection in printing’s machineWeb inspection in printing’s machine l Auto splacing in printing machineAuto splacing in printing machine l Development semi automatic viscositas instrumenDevelopment semi automatic viscositas instrumen l Development new machine laser perforation for CTPDevelopment new machine laser perforation for CTP
  • 39. PURA GROUPPURA GROUP INDONESIAINDONESIA THANK YOUTHANK YOU PRINTING & PACKAGING