We at Force Intellect understand our customer's needs & expectations. Our this presentation will help Engineering Industries in identifying their core needs & the critical business challenges & how they can take advantage out of this Presentation.
2. About Force - Intellect
Proposed Solution for EPC Industries
Implementation Methodology
3. With an aim to help various Industries in the field of business analysis and
business intelligence, we excel in providing robust and groundbreaking solutions
by working closely with our stakeholders.
2006
•Started operation with name 'Indus Global Software Solutions‘ as custom application
development company.
2008
•Forayed into product development.
•Launched our flagship products 'Trade One' & 'GPS Solution‘.
2009
•Incorporated as a Pvt. Ltd. Company.
•Rolled out our ERP product development plan 'Spectrum ERP‘.
2010
•Version 1 of Spectrum ERP was released.
2011
•Till March 31, completed 12 Spectrum ERP implementation in a record time.
4. To become a prominent player in the field of Information
Delivery, Business Analysis and Consultancy.
Mission
To be a noticeable player in field of ERP product, services
and consultancy.
To establish a high scale custom application development
arm.
Vision
Caring
Learning
Achieving
Sharing
Values
5. OUR STRENGTH
Competitive cost
Closely supports industries' best practices
Easy to implement solution
High level of usability
Based in Bhilai, Chhattisgarh
Experienced and skilled implementation and support teams
Successfully served a number of renowned industries in Chhattisgarh like
Hira, Topworth, Evotech, VTPL, Hari Om etc
6. Business Performance / Intelligence / Analytics / Process & Event Management
Analysis & Reports
Weighbridge &
Gate Control
Linked with Sales
Linked with Raw
Material
Linked with Store
Operations
Reporting
Spectrum ERP
Human
Resources
Leave
Management
Bonus/Ex Gratia/
Employee
Development
Staffing
Time
Office/Attendance
Machine
Attendance
Management
Fixed assets
Receivables
Payables
Banking
Operations
General
Accounting
Core Accounting
Setup
Financials Raw Material
Materials management
Sales &
Distribution
Invoices &
Challan
RFD
Sale Order
Order Booking
Inventory
Auto Indenting:
Min-Max
Online Material
Requisition
Item Codification
Procurement
Quotation
Comparative
Statement
Enquiry
Consignment
Sale
Sales
Administration
Purchase
Administration
Global Settings
Set up
Payroll
Inventory
Administration
Auto Indenting:
Min-Max
Vendor
Agreement
Multi Currency
Support
Multi Unit for
Item
Support for BOQ
Purchase
(Including Cash)
Work Order /
Job Order
Email Facility
/DMS
GRN
Material Issue(All
cases Handled)
Issues Return
Gate Pass
Stock
Verification/
Adjustment
In transit Sale
Sale of Store and
Raw Material
Freight
Management
Bill Handling of
Supplier
Washery Work
Order
Quality Analysis
GRN
RR Entry
DO/PO
Bill Handling of
Washery
Broker
Management
Bill Handling of
Loading
/Unloading
Bill Handling of
Escorting
Bill Handling of
Quality Analysis
Inter Unit Raw
Material Transfer
Appraisal
Management
PF/ESI
Statutory
Management
Loans & Advance
SDK
.NET 3.0, 3.5, Infragistics
Database
SQL Server 2008
Business Intelligence
SSAS, Micro strategy
Reporting Tools
Crystal Report XI, SSRS, Infragistics
Estimation
FPA
7. Business Performance / Intelligence / Analytics / Process & Event Management
Analysis & Reports
Weighbridge &
Gate Control
Linked with Sales
Linked with Raw
Material
Linked with Store
Operations
Reporting
Spectrum ERP
Human
Resources
Leave
Management
Bonus/Ex Gratia/
Employee
Development
Staffing
Time
Office/Attendance
Machine
Attendance
Management
Fixed assets
Receivables
Payables
Banking
Operations
General
Accounting
Core Accounting
Setup
Financials Raw Material
Materials management
Sales &
Distribution
Invoices &
Challan
RFD
Sale Order
Order Booking
Inventory
Auto Indenting:
Min-Max
Online Material
Requisition
Item Codification
Procurement
Quotation
Comparative
Statement
Enquiry
Consignment
Sale
Sales
Administration
Purchase
Administration
Global Settings
Set up
Payroll
Inventory
Administration
Auto Indenting:
Min-Max
Vendor
Agreement
Multi Currency
Support
Multi Unit for
Item
Support for BOQ
Purchase
(Including Cash)
Work Order /
Job Order
Email Facility
/DMS
GRN
Material Issue(All
cases Handled)
Issues Return
Gate Pass
Stock
Verification/
Adjustment
In transit Sale
Sale of Store and
Raw Material
Freight
Management
Bill Handling of
Supplier
Washery Work
Order
Quality Analysis
GRN
RR Entry
DO/PO
Bill Handling of
Washery
Broker
Management
Bill Handling of
Loading
/Unloading
Bill Handling of
Escorting
Bill Handling of
Quality Analysis
Inter Unit Raw
Material Transfer
Appraisal
Management
PF/ESI
Statutory
Management
Loans & Advance
Quality Control
Peer/ Group Review, Ant Profiler, .Net Profiler,
Test Director
Unit Testing, Integration, System &
Acceptance Testing
Requirement and Design
UML 2.0
Configuration Management
Visual Source Safe
Project Management
Microsoft Project
10. Hira Ferro Alloys Ltd.
Revenue-500 Cr
Domain- Ferro Alloys, Power,
Briquett, Fly Ash Plant, Wind
Mill
RR Ispat Ltd.
Revenue-300 Cr
Domain- Wire Rod, HB Wire,
TMT Bars, Wind Mill
Topworth Steel and Power Pvt.
Ltd.
Revenue-550 Cr
Domain- Sponge Iron, Billets,
Power, Structural Steel
Crest Steel and Power Pvt. Ltd.
Revenue-350 Cr
Domain- Sponge Iron, Billets,
Power
* Revenue for all the above customers mentioned for the year 2010-11 in Rs
SOME ESTEEMED CUSTOMERS
Vijay Transmission Pvt. Ltd.
Revenue-100 Cr
Domain- Transmission Line
Towers, RSJ Poles
Evo Tech Pvt. Ltd.
Revenue-50 Cr
Domain- Capital Equipment
Manufacturer
11. * Revenue for all the above customers mentioned for the year 2010-11 in Rs
Khetan Sponge &
Infrastructure Pvt. Ltd.
Revenue-70 Cr
Domain- Pallets, Sponge Iron
Hariom Ingots & Power
Pvt. Ltd.
Revenue-150 Cr
Domain- TMT Bars, Ingot
SOME ESTEEMED CUSTOMERS
Topworth Urja and Metals Ltd.
Revenue- 500 Cr
Domain- Sponge Iron, Billets,
Power
Niros Ispat Pvt. Ltd.
Revenue-150 Cr
Domain- Sponge Iron
12. FEEDBACK FROM CUSTOMERS
“Inventory cost has reduced substantially and we are making huge savings
in purchase process also. The integrated solution has brought discipline into
our system and has made processes faster.”
Mr. Vinay Agrawal
Director- Hira Ferro Alloys Ltd.
“Biggest challenge for us was to get real time information on project and
production systems. This is solved by Spectrum ERP as well as expertise of
Force Intellect team.”
Mr. Ashok Paliwal
CFO- Vijay Transmission Pvt. Ltd.
“Processing time has reduced a lot and processes have become transparent
after introduction of Spectrum. Manual management of multiple divisions in
terms of information sharing etc was complex earlier but with Spectrum
now it is lot easy.”
Mr. Jai Thomas
GM – Corporate Affairs
Topworth Steel and Power Pvt. Ltd.
14. Heavy Industries
Heavy Industry in India comprises of the heavy engineering industry, machine
tool industry, heavy electrical industry, industrial machinery and auto-industry.
These industries provides goods and services for almost all sectors of the
economy, including power, rail and road transport.
Caters the requirements of equipment for basic industries such as steel,non-
ferrous metals,fertilizers,refineries, petrochemicals, shipping, paper, cement,
sugar etc.
15. BUSINESS NEEDS
Production planning
Project wise material planning
Project monitoring, controlling and milestone tracking
Activity based project cost controlling
Proper execution of project management plan
Need of historical data for estimating new projects
16. CHALLENGES
Production planning
- Capacity Planning
- Work order management and routing
- Sub contracting
- Engineering Changes
Project wise material planning and controlling
- Project wise material planning and scheduling is time consuming
- Accuracy of project wise material availability information
- Project wise material control is difficult to practice
Project monitoring, controlling and milestone tracking
- Project percentage completion and status finding is difficult job
- Lack of an integrated tool makes milestone tracking difficult
- Real time cost monitoring is difficult
17. CHALLENGES
Activity based project cost controlling
- Activities are multiple and fragmented
- Low level calculations are time consuming
- Costing is done based on assumption
Proper execution of project management plan
- With large number of stakeholder, missing activities are identified late
- Lack of communication
- More efforts required for status finding and execution
Need of historical data for estimating new projects
- Fragmentation of data
- Compilation of whole project data is time consuming
- Summarization of operations, cost, quality, time and efforts is a huge task
18. REASON FOR AN ERP
Establishment of standard business practices
Integration of complete back office business functions
Better and effective management of resources
Improved responsiveness and rapid information delivery to management
Better Cost Control, reduction in WIP and Inventory, improved delivery
performance
Repository of past data for future analysis
Use of latest technologies
Increased customer satisfaction and improvement in organization productivity
20. SPECTRUM – ERP
SOLUTION MAP
Estimation
Work Order
Management
Manufacturing
Execution
Production
Costing
Planning &
Scheduling
Quality
Management
Spectrum - ERP
Disbursement
Compensation &
Benefits
Statutory
Compliance
Time Office
Payroll
Administration
Payroll
Fixed assets
Cost Planning
&Control
Receivables
Payables
Banking
Operations
General
Accounting
Group
Consolidation
Core Accounting
Setup
Document Mgmt
Materials management
Outbound
Logistics
Order
Management
Inventory
Physical
Inventory
& Cycle Count
Distribution
Management
Warehousing
Procurement
Inbound
Logistics
Sub-contracting
Purchasing
After Sales
Service
Sales
Administration
Purchase
Administration
Global Settings
Product
Data Mgmt
Engineering
Change
Portal, Analysis, Reports
Business Performance / Intelligence / Analytics / Process & Event Management
Inventory
Administration
Sales & MarketingFinancials
Plant
Maintenance
Human
Resources
Manufacturing
Resource
Management
Warranty
Tracking
Maintenance
Schedule
AMC & Contract
Mgmt
Machines &
Spares Detail
Service Order
21. KEY FEATURES
Developed with the help of business and industry veterans to meet standard
business practices
More than 700 satisfied business users
Handling business worth more than Rs 3000 Crore
Supports multiple business units
Role/ User Based Security
Event based alerts & pop ups
Audit trails
Customizable
Window Based/ Web Enabled
Notifications, Mails & SMS
Rich in Report and analysis
High level of automation
High usability (easy interface &
Microsoft standard)
Procedure based architecture for
improved performance,
maintainability and scalability
24. MATERIAL MANAGEMENT
Project wise stock management and reserve stock feature
Highly integrated with Production, Planning, Maintenance, Finance and other
module
Provision for budgeting and controlling both for projects and consumable
items
Supports drop shipment cases.
FIFO Valuation, besides LIFO, Weighted Average, Standard, lot for lot
Multiple units of measurement
Complete Warehouse Management
25. MATERIAL MANAGEMENT
Supports sub store concept
End to end Lot traceability
Physical Inventory and Cycle Count Support
Complete Stock Maintenance – opening balances, receipt, request, issue,
return, transfer, adjustment, conversion
Exact material valuation integrated with freight, taxes etc
Complete excise functionality and other functionalities for MM
28. PRODUCTION AND PLANNING
Multilevel BOM Creation
Engineering Change Management
Material and Capacity Planning
Master Production Scheduling
Routing and capacities
Costing based on all direct and indirect resources and expenses
Estimation based on material and process plan
29. PRODUCTION AND PLANNING
Production plan for machines for their optimum utilization
Production schedule generation for machines detailing input and output
Work Center Definition
Machine efficiency and utilization analysis
Process requisition generation for processes to be subcontracted
Quantity reservation for production
Automatic generation of job orders for production
32. FINANCE
Flexible robust chart of account linked with vendor, supplier, item and other
masters
Supports consolidation of finance books
Covers all standard FICO sub modules like Payable, Receivable, Bank
Transactions, Fixed Assets, Costing, Legal & Statutory etc
Consumption based accounting to calculate WIP & other inventory instantly
Drill down reports to reach up to the voucher level
Allocation of income and expenses to cost centers
Budget Control at finance level
33. FINANCE
Auto voucher generation including narration
Flexible voucher numbering
Fiscal year definition and closing, account period locking
Recurrent Voucher entries for PDC and loans
Replication of vouchers
Reversal Voucher
Inter-unit Transaction
Highly user friendly
36. SALES
Complete order-to-dispatch tracking of deliverable items
Detailed Customers/ Business Partners/ Dealers database including bank
details, TDS details, contact details and credit limit
Helpful in estimation by providing historical data to marketing team
Preparation of packing list
Provision for all possible invoice types like Excise, Commercial, Performa,
Trading, Supplementary Invoice, Captive, Purchase Return
Service invoice for services given to customers
37. SALES
Automatic sales voucher generation
Order amendment history
Order Closure/cancellation
Tightly integrated with freight, finance and production module
After sales module for better quality management and customer relation
40. PLANT MAINTENANCE
Supports preventive and breakdown maintenance activities
Integrated with all support departments like MM, Finance and Production
Maintenance cost analysis
Downtime reason analysis
Tracking of warranty activities, claims, equipment utilization etc
Easy equipment classification, detailing and relations
Covers outsourced maintenance activities also
Minimum entries required from maintenance people
43. PAYROLL
User defined allowances and deductions
Linked with all standard attendance machines
Managing company employee as well as contractor employee
Complete Employee details with photo
Different types of Certificate like salary, experience, promotion Letter,
appointment letter
Integrated with others modules
44. PAYROLL
Hold and release transaction features
Combined Bank statement for salary, arrears, encashment, bonus etc.
Unit, division, department, employee wise salary expenses
Customizable Reports
Cheque Printing feature
46. VTPL is into discrete
manufacturing and
serves renowned
Companies like Siemens,
L&T, various State
Electricity Boards along
with exports to Canada
It is mainly into
Transmission Line Tower
construction
Other products in their
portfolio are structural
metal fabrication for civil
and marine engineering
Comprehensive production-oriented system
Management of multiple projects at a time
Project tracking and information sharing at micro-level
Integrated system which spans across Project, Engineering,
Planning, Quality, Various Production Departments, Raw Material,
Payroll , Procurement, Sales & Distribution, Finance department
Complete inclusion of all production activities for micro level
project tracking
Detailed MIS & BI with drill down feature
Control over WIP inventory and dispatch cycle
Better project monitoring & control
Improved confidence of stake holders due to timely and correct
report
Business Needs
Solution
Business Benefits
How did we help our customers succeed: Case Study 1
47. Hira Ferro Alloys Limited
is listed in BSE
It has turnover of Rs
500 crores
It is one of the fastest
growing Company in mid
segment in Primary Steel
Making and Ferro Alloys
Sector
Other products in their
portfolio are Mild Steel
Billets, Power, Briquets,
Wire Rods, HB Wires and
eco-friendly Ash Bricks
Required a single integrated solution which can cater to multiple
independent units along with following requirements:
Consolidation of all the units with Head office
Efficient inter-unit transaction
Comprehensive MIS for analyzing at unit and Head office levels
Multi unit end-to-end solution provided by Force Intellect
Detailed MIS with drill down capability
Automation and validation of inter-unit entries
Alerts and Business Intelligence dashboard for analysis and
monitoring
Establishment of standard business processes in the organization
Reduction in business cycle time
The Company could smoothly integrate a newly acquired unit into
existing ERP system by itself
Identification and disposal of non moving items worth Rs 50 lac
resulting in lean inventory
Business Needs
Solution
Business Benefits
How did we help our customers succeed: Case Study 2
50. IMPLEMENTATION FEATURES
Highly experienced implementation team with domain expertise
Focus on achievement of business objectives
Tested and proven implementation methodology for timely implementation
51. With our experience we understand that successful completion of a
project is only the beginning of a bond between customer and us.
To strengthen this bond and to support our customers more
promptly and satisfactorily, we have a strong support system in
place with features like:
Onsite support after implementation
Well established system and processes for issue tracking
Support through remote access
Support through e-mail & telephone (during business hours)
52. TO SUMMARIZE
Easy to implement
Competitive cost
Relatively low hardware requirements
More flexible in mapping business processes
Less BPR required
Single vendor for product, implementation and support
Overall low TCO and High ROI