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Waste and residue based ethanol
Patrick Pitkänen
St1 Biofuels Oy
St1
• Founded in 1995
• Privately owned
• Turnover €6,8 Billion (proforma ’13)
• Areas of business
• Fuel Retail through 1.100 St1 & Shell
branded networks in the Nordics
• Oil refining in Gothenburg, Sweden
• B-to-B and B-to-C Direct Energy Sales
• CO2-aware Renewable energy production
and sales
• Associated companies
• North European Oil Trade Oy (NEOT
Oy)/S-Group
• TuuliWatti Oy/S-Voima Oy
• Avifuels Oy/Statoil Fuel and Retail
St1 Vision and Strategy
To be the leading producer and seller
of CO2-aware energy
Our goal is to
• Develop and commercialize functional
and environmentally sustainable energy
solutions
• Deliver these solutions profitably
Each solution must be
• Technically ready for use today
• Ecologically and ethically sustainable
• Logistically feasible
Why ethanol?
• Liquid fuel that replaces gasoline directly in existing
fleet, ensuring speed to market.
• Globally most widely used and well known biofuel.
• Possibility for vast reduction of fossil GHG emissions.
• Market exists still for decades.
• Superior weight efficiency vs. batteries.
Why from waste and residues?
• Unused or underused source of energy.
• No direct or indirect land use issues.
• No negative impact on the availability of food.
• No negative impact on food price.
• Avoidance of methane leak to atmosphere from
landfills.
Why ethanol from waste and residues
Farm
Process
Residue
Dehydration Terminal
Site
Etanolix®
1
2
3
4
5
1. “CO2 aware” bioethanol is
produced from process
residue and/or waste in
Etanolix® unit.
2. Side streams from
Etanolix® is used as
animal feed, liquid
fertilizer or solid fuel
3. The 85% bioethanol is
delivered for water
removal in a centralised
dehydration unit
4. Fuel grade ethanol is
blended with gasoline
components (low or high
blend)
5. Fuel is distributed to sold
from service stations
Etanolix® - Idea of the dispersed ethanol production
Etanolix® -concept
Feedstock: Food industry residues
Package removal included
No traces of animals allowed
Product: Ethanol
Capacity: 1 – 8 million liters/year/unit
Co-product: Protein rich animal feed
Units: 4 units in Finland
Potential EU27: 200 – 300 million liters/a
Lahti Etanolix®Jokioinen Etanolix®
Feedstock
Food Industry
Process Residue
2007 2009 2011 2013 2020
St1 Ethanol feedstock Roadmap
Etanolix®
Bionolix™ -concept
Feedstock: Source segregated biowaste
Package removal included
Traces of animals allowed
Product: Ethanol
Capacity: 1 million liter/year/unit
Co-products: Biogas to CHP
Fertilizer
Units: 1 unit in Finland
Potential EU27: 200 – 400 million liters/year
Hämeenlinna Bionolix®
Feedstock
Food Industry
Process Residue
2007 2009 2011 2013
Biowaste
Municipal
solid waste
2020
St1 Ethanol feedstock Roadmap
Etanolix®
Bionolix™
St1 Ethanol feedstock Roadmap
Feedstock
Food Industry
Process Residue
2007 2009 2011 2013
Biowaste
Recycled fiber
SRF
Saw dust
Wood chips
Waste wood
Straw Cellunolix™
Municipal
solid waste
2020
Cellulosic feedstocks:
Feedstock: Cellulosic wastes and residues
Product: Ethanol
Capacity: 10 - 100 miillion liters/year/unit
Co-products, eg: Lignin
Biogas
etc.
Units: Permitting 1 unit in Kajaani, Fin
Potential EU27: 29 – 72 billion liters/year
(Straw only by Novozymes Report ,
May 2012)
Etanolix®
Bionolix™
CelluloseStarch & Sugars
Food Industry
Waste and Process
Residue
Household and
Commercial
Bio-Waste
Wood
Industry and
Forest waste
Straw
Municipal
Solid
Waste
FARM
INDUSTRY
INDUSTRY
DEHYDRATION
TERMINAL
RETAIL
Packing
Waste
ETHANOL PLANT
ETHANOL PLANT
ETHANOL PLANT
INDUSTRYINDUSTRY
Technology and Feedstock Sourcing Development
ETHANOL PLANT
Since 2007 St1 has been building waste- and residue-based production network with the aim of
producing up to 300 Million liters ethanol for traffic use by the year 2020’s
Co-products:
• Animal Feed, Protein rich
• Biogas to CHP
• Fertilizer
• Pellets
HOUSEHOLDS
RETAIL
Road Map to Significant Volumes
St1 Biofuels Oy
Patrick Pitkänen
Patrick.pitkanen@st1.fi

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Waste and Residue Based Ethanol, Patrick Pitkänen, St1

  • 1. Waste and residue based ethanol Patrick Pitkänen St1 Biofuels Oy
  • 2. St1 • Founded in 1995 • Privately owned • Turnover €6,8 Billion (proforma ’13) • Areas of business • Fuel Retail through 1.100 St1 & Shell branded networks in the Nordics • Oil refining in Gothenburg, Sweden • B-to-B and B-to-C Direct Energy Sales • CO2-aware Renewable energy production and sales • Associated companies • North European Oil Trade Oy (NEOT Oy)/S-Group • TuuliWatti Oy/S-Voima Oy • Avifuels Oy/Statoil Fuel and Retail
  • 3. St1 Vision and Strategy To be the leading producer and seller of CO2-aware energy Our goal is to • Develop and commercialize functional and environmentally sustainable energy solutions • Deliver these solutions profitably Each solution must be • Technically ready for use today • Ecologically and ethically sustainable • Logistically feasible
  • 4. Why ethanol? • Liquid fuel that replaces gasoline directly in existing fleet, ensuring speed to market. • Globally most widely used and well known biofuel. • Possibility for vast reduction of fossil GHG emissions. • Market exists still for decades. • Superior weight efficiency vs. batteries. Why from waste and residues? • Unused or underused source of energy. • No direct or indirect land use issues. • No negative impact on the availability of food. • No negative impact on food price. • Avoidance of methane leak to atmosphere from landfills. Why ethanol from waste and residues
  • 5. Farm Process Residue Dehydration Terminal Site Etanolix® 1 2 3 4 5 1. “CO2 aware” bioethanol is produced from process residue and/or waste in Etanolix® unit. 2. Side streams from Etanolix® is used as animal feed, liquid fertilizer or solid fuel 3. The 85% bioethanol is delivered for water removal in a centralised dehydration unit 4. Fuel grade ethanol is blended with gasoline components (low or high blend) 5. Fuel is distributed to sold from service stations Etanolix® - Idea of the dispersed ethanol production
  • 6. Etanolix® -concept Feedstock: Food industry residues Package removal included No traces of animals allowed Product: Ethanol Capacity: 1 – 8 million liters/year/unit Co-product: Protein rich animal feed Units: 4 units in Finland Potential EU27: 200 – 300 million liters/a Lahti Etanolix®Jokioinen Etanolix® Feedstock Food Industry Process Residue 2007 2009 2011 2013 2020 St1 Ethanol feedstock Roadmap Etanolix®
  • 7. Bionolix™ -concept Feedstock: Source segregated biowaste Package removal included Traces of animals allowed Product: Ethanol Capacity: 1 million liter/year/unit Co-products: Biogas to CHP Fertilizer Units: 1 unit in Finland Potential EU27: 200 – 400 million liters/year Hämeenlinna Bionolix® Feedstock Food Industry Process Residue 2007 2009 2011 2013 Biowaste Municipal solid waste 2020 St1 Ethanol feedstock Roadmap Etanolix® Bionolix™
  • 8. St1 Ethanol feedstock Roadmap Feedstock Food Industry Process Residue 2007 2009 2011 2013 Biowaste Recycled fiber SRF Saw dust Wood chips Waste wood Straw Cellunolix™ Municipal solid waste 2020 Cellulosic feedstocks: Feedstock: Cellulosic wastes and residues Product: Ethanol Capacity: 10 - 100 miillion liters/year/unit Co-products, eg: Lignin Biogas etc. Units: Permitting 1 unit in Kajaani, Fin Potential EU27: 29 – 72 billion liters/year (Straw only by Novozymes Report , May 2012) Etanolix® Bionolix™
  • 9. CelluloseStarch & Sugars Food Industry Waste and Process Residue Household and Commercial Bio-Waste Wood Industry and Forest waste Straw Municipal Solid Waste FARM INDUSTRY INDUSTRY DEHYDRATION TERMINAL RETAIL Packing Waste ETHANOL PLANT ETHANOL PLANT ETHANOL PLANT INDUSTRYINDUSTRY Technology and Feedstock Sourcing Development ETHANOL PLANT Since 2007 St1 has been building waste- and residue-based production network with the aim of producing up to 300 Million liters ethanol for traffic use by the year 2020’s Co-products: • Animal Feed, Protein rich • Biogas to CHP • Fertilizer • Pellets HOUSEHOLDS RETAIL Road Map to Significant Volumes
  • 10. St1 Biofuels Oy Patrick Pitkänen Patrick.pitkanen@st1.fi