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EffNet Program within
BIOFORE
HEIKKI ILVESPÄÄ
UPM
20.11.2013
FIBIC annual seminar 2013
Espoo Hanasaari
Innovation

The sixth industrial revolution is bio-based

1. wave
Iron
Water power
Machines
Textile
Trade

1785

2

2 | © UPM

2. wave
Steam engine
Railways
Steel
Cotton

1845

3. wave
Electricity
Chemicals
Combustion
engine

6. wave
Sustainable
Bio economy
Renewable
energy
Green chemicals
Industrial ecology
Green
5. wave
Digital web nanotechnology
Biotechnology
4. wave
Petrochemicals Information
technology
Aircrafts and
space
Electronics

1900
March 2010
11/26/2013

1950

1990

2020

Source: Worldwatch Institute / State of the World
Changing world, new priorities
Resource scarcity
Economic power shifts
Climate change
Digitalisation

3

| © UPM
| © UPM

Resource efficiency
Renewable and recyclable products
Innovation and new businesses
Changing world, new priorities
EffNet
focus areas
Resource scarcity
Economic power shifts
Climate change
Digitalisation

4

| © UPM
| © UPM

Resource efficiency
Renewable and recyclable products
Innovation and new businesses
How to maximize:
Raw material efficiency
Energy efficiency
Water efficiency

5 | © UPM
Eco-design principle adopted in product
development

8 New concept
development
7 Optimization
of end-of-life
system

1 Selection of
low impact
materials

6 Optimization
of initial lifetime

2 Reduction of
material usage

5 Reduction of
impact during
use

3 Optimization
of production
techniques
4 Optimization
of distribution
systems

6 | © UPM

September 13, 2011
EffNet research themes
withing Eco-design principle

8 New concept
development

7 Optimization
of end-of-life
system

1 Selection of
low impact
materials

MFC
Foam

6 Optimization
of initial
lifetime

2 Reduction of
material usage

5 Reduction of
impact during
use

3 Optimization
of production
techniques
4 Optimization
of distribution
systems

7 | © UPM

High Filler/
Less Fiber
Image based
measuring

Printability
research
September 13, 2011
The Economist and UPM Paper:
The Biofore Effect 1992-2012
WATER CONSUMPTION*

–35%
PRODUCTION WASTE*

–90%
CARBON EMISSIONS*

–90%
CERTIFIED WOOD FIBRE

+100%
*Per tonne of paper

The Economist 1992-2012
UPM Paper / Environmental footprint

8 | © UPM

EffNet supports continues improvement
And competitiveness
Numbers show we move
in the right direction!
LESS WASTE
1000 t

LESS WATER
m3/t pulp

m3/t paper

UPM’s total
waste
to landfills

UPM’s process
wastewater
volumes

LESS ENERGY
kWh/t

per tonne of chemical pulp
per tonne of paper
2020 targets per tonne
of paper and pulp

9 | © UPM

UPM’s electricity
consumption
per tonne of paper
UPM named among the world’s sustainability
leaders
• UPM retained its position in both the Dow Jones European and
World Sustainability Indices (DJSI) for 2013-2014
• The total score of UPM has gradually improved and is substantially
ahead of the average industry
• UPM was assessed as the best company in the environmental
dimension within the Paper & Forest Products sector

10 | © UPM
Integration of current operations and
competencies into new knowledge and
operations

Current businesses
&
competencies

New
forest industry
New knowledge
&
new businesses

11 | © UPM

Public

Tuesday, 26 November 2013
EffNet positioning:
Integration of current operations and
competencies into new knowledge and
operations

Current businesses
&
competencies

High Filler/
Less Fiber
Image based
measuring
Printability
research

New knowledge
&
new businesses

12 | © UPM

New
forest industry

MFC
Foam

Public

Tuesday, 26 November 2013
Wood raw material for many products
and UPM new business opportunities
Fibres to
biocomposites
Fibres to pulp

Fibres to
biofibrils

Bark and branches to
bioenergy and biofuels

Lignin
to energy and biochemicals

Extractives
to biodiesel
or biochemicals

Cellulose or hemicellulose
to biochemicals

Logs for sawn goods
and plywood
13 | © UPM

May 2012
EffFibre foreseen potential impact areas:
New business opportunities through
UPM platform extension
BIOMASS

PLATFORM EXTENSION

WIDE RANGE OF BIOPRODUCTS

TODAY’S BIOPRODUCTS
(Mostly Paper, but limited)
RENEWABLE DIESEL

BIOCOMPOSITES

UPM
PLATFORM
BIOFIBRILS

BIOCHEMICALS

+ Networks!
| © UPM

NEW AREAS
Paper Challenge affects
industry development and structure

16 | © UPM

5.11.2013
Growing UPM site in Lappeenranta Finland
- Biorefinery to produce renewable diesel

17 | © UPM

Internal
Forest industry has a unique position in this
transformation

Renewable
materials

Recyclable
products

Low CO2
emissions

CO2 capturing
products

New bio-based
product alternatives

| © UPM

18
Resource efficient fibre web technologies, Heikki Ilvespää

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Resource efficient fibre web technologies, Heikki Ilvespää

  • 1. EffNet Program within BIOFORE HEIKKI ILVESPÄÄ UPM 20.11.2013 FIBIC annual seminar 2013 Espoo Hanasaari
  • 2. Innovation The sixth industrial revolution is bio-based 1. wave Iron Water power Machines Textile Trade 1785 2 2 | © UPM 2. wave Steam engine Railways Steel Cotton 1845 3. wave Electricity Chemicals Combustion engine 6. wave Sustainable Bio economy Renewable energy Green chemicals Industrial ecology Green 5. wave Digital web nanotechnology Biotechnology 4. wave Petrochemicals Information technology Aircrafts and space Electronics 1900 March 2010 11/26/2013 1950 1990 2020 Source: Worldwatch Institute / State of the World
  • 3. Changing world, new priorities Resource scarcity Economic power shifts Climate change Digitalisation 3 | © UPM | © UPM Resource efficiency Renewable and recyclable products Innovation and new businesses
  • 4. Changing world, new priorities EffNet focus areas Resource scarcity Economic power shifts Climate change Digitalisation 4 | © UPM | © UPM Resource efficiency Renewable and recyclable products Innovation and new businesses
  • 5. How to maximize: Raw material efficiency Energy efficiency Water efficiency 5 | © UPM
  • 6. Eco-design principle adopted in product development 8 New concept development 7 Optimization of end-of-life system 1 Selection of low impact materials 6 Optimization of initial lifetime 2 Reduction of material usage 5 Reduction of impact during use 3 Optimization of production techniques 4 Optimization of distribution systems 6 | © UPM September 13, 2011
  • 7. EffNet research themes withing Eco-design principle 8 New concept development 7 Optimization of end-of-life system 1 Selection of low impact materials MFC Foam 6 Optimization of initial lifetime 2 Reduction of material usage 5 Reduction of impact during use 3 Optimization of production techniques 4 Optimization of distribution systems 7 | © UPM High Filler/ Less Fiber Image based measuring Printability research September 13, 2011
  • 8. The Economist and UPM Paper: The Biofore Effect 1992-2012 WATER CONSUMPTION* –35% PRODUCTION WASTE* –90% CARBON EMISSIONS* –90% CERTIFIED WOOD FIBRE +100% *Per tonne of paper The Economist 1992-2012 UPM Paper / Environmental footprint 8 | © UPM EffNet supports continues improvement And competitiveness
  • 9. Numbers show we move in the right direction! LESS WASTE 1000 t LESS WATER m3/t pulp m3/t paper UPM’s total waste to landfills UPM’s process wastewater volumes LESS ENERGY kWh/t per tonne of chemical pulp per tonne of paper 2020 targets per tonne of paper and pulp 9 | © UPM UPM’s electricity consumption per tonne of paper
  • 10. UPM named among the world’s sustainability leaders • UPM retained its position in both the Dow Jones European and World Sustainability Indices (DJSI) for 2013-2014 • The total score of UPM has gradually improved and is substantially ahead of the average industry • UPM was assessed as the best company in the environmental dimension within the Paper & Forest Products sector 10 | © UPM
  • 11. Integration of current operations and competencies into new knowledge and operations Current businesses & competencies New forest industry New knowledge & new businesses 11 | © UPM Public Tuesday, 26 November 2013
  • 12. EffNet positioning: Integration of current operations and competencies into new knowledge and operations Current businesses & competencies High Filler/ Less Fiber Image based measuring Printability research New knowledge & new businesses 12 | © UPM New forest industry MFC Foam Public Tuesday, 26 November 2013
  • 13. Wood raw material for many products and UPM new business opportunities Fibres to biocomposites Fibres to pulp Fibres to biofibrils Bark and branches to bioenergy and biofuels Lignin to energy and biochemicals Extractives to biodiesel or biochemicals Cellulose or hemicellulose to biochemicals Logs for sawn goods and plywood 13 | © UPM May 2012
  • 14. EffFibre foreseen potential impact areas: New business opportunities through UPM platform extension BIOMASS PLATFORM EXTENSION WIDE RANGE OF BIOPRODUCTS TODAY’S BIOPRODUCTS (Mostly Paper, but limited) RENEWABLE DIESEL BIOCOMPOSITES UPM PLATFORM BIOFIBRILS BIOCHEMICALS + Networks! | © UPM NEW AREAS
  • 15. Paper Challenge affects industry development and structure 16 | © UPM 5.11.2013
  • 16. Growing UPM site in Lappeenranta Finland - Biorefinery to produce renewable diesel 17 | © UPM Internal
  • 17. Forest industry has a unique position in this transformation Renewable materials Recyclable products Low CO2 emissions CO2 capturing products New bio-based product alternatives | © UPM 18