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Drilling bit 4
1.
©2006ENSPMFormationIndustrie-IFPTraining CHAPTER 4 BITS CLASSIFICATION
2.
©2006ENSPMFormationIndustrie-IFPTraining SEC Roller bits classification •
The current coding system dates back to 1987 and is made of 4 characters characters (3 digits plus one letter). – The First Digit gives information on the type of Cutting Structure the hardness, the abrasiveness and the compressive strength of the rocks that can be drilled with the bit. • 1, 2 or 3 correspond to milled tooth bits from soft (1), through medium (2) to hard (3) formations. • 4 to 8 inclusive are for Tungsten Carbide Insert bits from 4 (soft) to 8 (extremely hard) formations.
3.
©2006ENSPMFormationIndustrie-IFPTraining SEC Roller bits classification –
The Second Digit further defines 4 sub classes, to smoothen and precise rock strengths from 1 (soft) to 4 (harder). – The Third Digit defines the type of bearing used and the presence or the absence of additional gage protection (special hard-facing of tungsten carbide inserts) on the back face of the cone: • 1 Roller Bearings, Open (non sealed) and No gage protection (common on big diameters) • 2 Roller Bearings, Open, Non protected, bit designed for Air Drilling. (in fact, most air drilling bits are gage protected but still remain inside the #2 class)
4.
©2006ENSPMFormationIndustrie-IFPTraining SEC Roller bits classification •
3 Roller Bearings, Open, Gage Protected. (common on 12.1/4” bits) • 4 Roller Bearings, Sealed, Non Gage Protected (very rare, a nonsense) • 5 Roller Bearings, Sealed, Gage Protected (common) • 6 Friction Bearing, Sealed (it has to be), Non Gage Protected (very rare, not logic, as these designs are meant to drill longer) • 7 Friction Bearings, Sealed and Gage Protected (common)
5.
©2006ENSPMFormationIndustrie-IFPTraining SEC Roller bits classification –
The Letter (fourth position): • A: Friction bearing designed for air drilling. • C: Central Jet design. • D: Directional Drilling bit. • E: Extended Nozzles (welded tubes) • G: Reinforced Gage (by either diamond, extra carbide or special design) • J: Specially Inclined nozzles. • R: Specially designed for Percussion. • S: Standard Steel Tooth bit. • X: Chisel Shaped Inserts. • Y: Conical Inserts. • Z: Other Insert Shape.
6.
©2006ENSPMFormationIndustrie-IFPTraining SEC Roller bits classification •
Examples on how to use of the IADC Code: – Example 1: The formation to drill is soft to moderately soft (but rather soft); It has a low compressive strength. We wish to use an insert bit with friction bearings and gage protection to improve the bit life and keep the hole at its nominal diameter… – The IADC table helps us find the right IADC code for this application: • First Digit: Soft to Medium formation with a low compressive strength and insert type 5 • Second Digit: Soft to rather soft subclass 1 or 2 • Third Digit: Friction Bearings & Gage Protection 7 – This leads to an IADC Code of 517 or 527
7.
©2006ENSPMFormationIndustrie-IFPTraining SEC Roller bits classification
8.
©2006ENSPMFormationIndustrie-IFPTraining SEC Roller bits classification •
Second Example: We have on stock a bit with an IADC code of 737Y. What the hell is it? The table shows: – It’s a bit with an insert type cutting structure (1st digit >3) – Meant to drill hard and semi-abrasive to abrasive formations (7-3) – It has friction bearings and carbide gage protection (7) – The suffix Y indicates inserts are predominantly conical in shape
9.
©2006ENSPMFormationIndustrie-IFPTraining SEC Roller bits classification
10.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits • Here again, a four character system has been set up. • Two different Codes apply, depending on the type of fixed cutter bits: – PDC bits. – Natural diamond, TSP and impregnated bits.
11.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits • PDC Bits: – First Character: Refers to the body material used for the bit face: (M: matrix or S: steel) – Second Character: Indicates the Setting (from very light to heavy) by comparing the PDC count : • 1 Very Light Set (< 30 PDC) fit for Very soft to Soft Formations equivalent to 111,115 to137 IADC Code for rollers Bits. • 2 Light Set (30 to 40 PDC) designed for Soft to Medium Soft Formations such as 125, 415 to 437 rollers bits equivalent. • 3 Medium Set (40 to 50 PDC) for Medium Formations equivalent to 217, 517 to 537 rollers bits class. • 4 Heavy Set (over 50 PDC) to drill 527 to 537 rollers bits type Formations (harder end of PDC application)
12.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits
13.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits – Third Character refers to PDC size: • 1 For PDC diameter over 24mm (> ~1”) • 2 For PDC comprised between 24mm & 14mm • 3 For PDC size below 14mm but over 8mm • 4 For 8 mm PDC
14.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits – Fourth Character determines the Bit Profile: • 1 Fishtail / Flat • 2 Short Taper or Short Parabolic • 3 Medium Taper or Medium Parabolic • 4 Long Taper or Long Parabolic
15.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits
16.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits • Natural Diamond, TSP & Impregnated Bits: – First Character refers to the body material used for the bit face: (M: matrix or S: steel) – Second Character relates to Stone Size • 6 Stones bigger than 3 spc. For Medium Hard Formation equivalent to 537 to 617 Tricone IADC Code • 7 Stones bigger than 7 spc but smaller than 3 spc. For Hard Formations equivalent to 627 to 637 of the Tricone IADC code • 8 Stones smaller than 7 spc. For formations harder than Tricone equivalent IADC Code 627
17.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits – Third Character indicates the Type of Cutting Element • 1 Natural Diamond • 2 TSP (tripax); Thermally stable Polycrystalline Diamond • 3 Combination of above • 4 Diamond Impregnated segments or matrix – Fourth Character determines the Bit Profile (as for PDC bits) • 1 Fishtail / Flat • 2 Short Taper or Short Parabolic • 3 Medium Taper or Medium Parabolic • 4 Long Taper or Long Parabolic
18.
©2006ENSPMFormationIndustrie-IFPTraining SEC Classification of Fixed
Cutter Bits • Some kind of rules have emerged over the years: – Bigger PDC are less easy to set to have a smooth diamond curve, but in the other hand they have a good brazing area and can stand irregular bottom hole surfaces (non homogeneous formations). – Small PDC are more expensive relative to their diamond content, but fills a profile more smoothly and can be fixed on thinner blades; In the other hand, they are easily destroyed when they hit pebbles. (brazing area is small) – Oblong Cutters (narrow and high) can somehow give the best of the two sizes (coverage and height) but can prove brittle in some instances.
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