The Concetti Group specializes in manufacturing weighing, bagging, closing and palletizing machinery for bulk products.
Customers can take advantage of the added value offered by multipurpose and reliable automation using the most innovative technologies in both the mechanical and electronic fields.
The Concetti Group offers customers its experience in identifying the best plant engineering choices:
- Basic and detailed engineering.
- On-site technical surveys at the customer's facilities.
- Customized tests for specific products and problems, such as study into the best bag and pallet dimensions to be used and mechanical resistance tests on the full bags.
- Design and estimates for customized proposals.
- Assembly and pre-delivery testing.
Through the proposed services, the Concetti Group works alongside the customer during the development of the entire project.
www.concetti.com - www.concettinorthamerica.com
3. INDEX
COMPANY
PROJECT MANAGEMENT
4
6
30
CUSTOMERS 28
Products
Company
Customers
WHAT OUR CUSTOMERS SAY / REFERENCES
IGF+ FFS, CAROUSEL
STARPACK
FFS MACHINE
10
12
14
15
16
18
22
26
8
9
BAG IN BOX 27
®
NET WEIGHERS
GROSS WEIGHERS
BIG BAG FILLING SYSTEM
BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS
TURN-KEY SYSTEMS
ROBOTIC PALLETISERS
PUSH TYPE PALLETISERS
4. TimelineCOMPANY
1920 - 1960 1970
QUALITY
We stand for reliability and guaranteed performance. We carefully
follow an ISO 9001 quality assurance standard and use the best
availablecomponentsandancillaryequipment.
QUALITY
Weboastofafamilytraditioninthemechanicalfieldthatdatestothe
turn of the twentieth century. In 1918, Domenico Concetti opens a
small workshop and starts to make agricultural equipment. His son
Francescoinheritsthebusinessandrunsituntilthesixties.
WHO WE ARE We are a world-leading manufacturer of high
4
Having gained experience in the local milling and feed industry,
Francesco's son Teodoro creates and patents the first machines for
bagging bulk products in 1968. When his brother Giuseppejoins him
in1974,thefoundationsarelaidforamoderncompany.
WHAT
WEDO
We make multifunctional weighing, filling, closing and palletising
lines for packing a variety of dry bulk products into bags. Each
packaging line is customized to the application. We design,
fabricate, paint, assemble, wire, programme and test in a single
plantlocatedinUmbria,intheveryheartofItaly.
5. TODAY THE FUTURE
OUR
CUSTOMERS
From multi-national companies to small businesses: more than
2,000distinctivelyConcettisystemshavebeeninstalledaroundthe
world,over40%goingtorepeatcustomers.
THECONCETTI
PHILOSOPHY
We believe that cutting-edge innovation evolves from a
combinationofresearchandthehands-onexperiencewesharewith
ourcustomersinthefield.
We are an international group of companies at the fourth
generation: with Emanuele, Francesco and Riccardo Concetti
keeping up the family tradition. We are over 160 skilled and
dedicated professionals, constantly striving to improve our
productsandourselves.
InConcetti,welookaheadtoforeseethenextgenerationofmachines.
We try to design the packaging plant of the future: adapt quickly to
changing markets, always complying to with the ever evolving
Health, Safety and hygienic standards, attentive to good energy and
resources management and fully integrated with the IT management
systems.
quality packaging machinery and a supplier of turn-key solutions.
5
6. PROJECT MANAGEMENT
IN-HOUSE MANUFACTURING & QUALITY CHECKS
Design and production are fully computerised. The latest 3D CAD systems
enable the functionality of new designs to be tested even before production
begins. Modern laser cutting technology is used for precise manufacturing
of parts large and small. Parts ordering, stock picking and scheduling are
all automated. This integrated manufacturing gives us total control over
the quality of our products.
PROJECT ENGINEERING AND CUSTOM-FIT DESIGN
Concetti have the experience to find the optimum system configuration and
the right type and size of bag. For every enquiry, we prepare a clear and
comprehensive proposal with fully dimensioned layout drawings. The
system is discussed in detail with the client during site visits and on larger
projects, if we are successful, a launch meeting finalises any outstanding
issues.
PRODUCT ANALYSIS AND TESTING
An entire section of our plant is given over to the theoretical and practical
testing of weighing, bag filling, sealing and palletising. We start by
thoroughly checking the customer's requirements. Product samples and
safety data are analysed. We examine the physical aspects and the flow
characteristics so that the very best solution is proposed.
6
7. F . A . T .
The factory acceptance test (FAT) is the customer's opportunity to check
that the system operates to the specification. We assemble and wire the
complete line and test run it with the client's own products, bags and
pallets. By attending these tests the customer has the confidence of
knowing that any minor issues are dealt with well in advance of delivery.
INSTALLATION AND TRAINING
The Concetti installation and commissioning supervisor will be an
experienced multi-lingual engineer fully trained in safety procedures. He
will ensure a smooth and rapid start-up on site and provide the proper
level of training to the customer's maintenance and operating staff.
7
8. 8
NET WEIGHERS
NET/N-CC
DOUBLE FEEDING SYSTEM
BELT AND SCREW FEEDERS
The product is weighed in a separate weigh hopper
and is then discharged into the bag.
Different feeding systems are available depending on
the type of product to be handled.
Capacity up to 900 weighments /hr for belt feeding system,
800 weighments /hr for double screw feeding system.
NET/G
SELF-CLEANING
GRAVITY FEEDING
Flexibility: weighing range from 1 to 50 kg.
Easy cleaning: wide cleaning doors, quick release components and,
as an option, automatic cleaning system with air or water nozzles.
Accuracy: constructed in accordance to the OIML
recommendation and the MID European directive.
NET/CC
DOUBLE SCREW FEEDING
NET/N
BELT FEEDING
NET/G
GRAVITY FEEDING
Capacity up to 800 weighments /hr. Dosing gate is driven by brushless motor.
Capacity up to 2000 weighments /hr. Capacity up to 1200 weighments /hr.
Capacity up to 900 weighments /hr.
9. 9
GROSS WEIGHERS
WEIGHERS
GROSS/CC
DOUBLE SCREW FEEDING
The product is weighed inside the bag as it is being filled.
Different feeding systems are available depending on the
type of product to be handled.
Designed for non-free flowing, aerated
and/or fluidised powders, ideal for both
industrial food and chemical applications.
Here integrated with semi-automatic
open-mouth bag filling and sewing line.
Capacity up to 300 bags /hr.
GROSS/N
BELT FEEDING
Designed for products with medium flow
characteristics, particularly pellets, granules
and flakes such as animal feed and pet food.
Integrated with semi-automatic
open-mouth bag filling and closing machines
Capacity up to 350 bags /hr.
10. 10
BIG BAG FILLING SYSTEM
Height regulation system designed for bags up to 2000 mm high,
and weight range from 500 to 2000 kg.
Automatic tying system - optional feature.
Complete with automatic dispenser of empty pallets and exit roller conveyors.
NET B/G
WEIGHING AND FILLING STATION WITH GRAVITY
FEED FOR GRANULAR PRODUCTS FERTILISER
Contact parts in stainless steel.
Suitable for single-loop big bags.
High Speed capacity up to 100 big bags/hr.
11. BIG BAG
11
GROSS B/C
WEIGHING AND FILLING STATION WITH
SCREW FEEDER FOR DAIRY PRODUCTS
Contact parts in stainless steel.
Removable screw for fast easy cleaning.
Capacity up to 10 big bags/hr.
NET B/G
WEIGHING AND FILLING STATION WITH GRAVITY
FEEDER FOR FREE FLOWING PRODUCTS
Features include single stacking or double stacking big bags on a pallet.
High Speed with capacity up to 60 big bags/hr.
GROSS B/G
WEIGHING AND FILLING STATION WITH GRAVITY
FEED FOR BIG BAG AND OCTABINS
Suitable for various sized octabins.
Capacity 30 units per hour.
12. 12
Optional
BAGGING MACHINES FOR
PRE-FORMED OPEN-MOUTH BAGS
IPF
Fully automatic high-performance bagging system
equipped with one or two bagging spouts.
Suitable for small-sized (1-10 kg)
open-mouth paper, coated paper, PE and aluminum
gusseted bags.
Capacity up to 2400 bags/hr.
IMF
Fully automatic high-performance bagging system
equipped with two bagging spouts.
Suitable for medium-sized (2-20 kg)
open-mouth, flat or gusseted, paper, coated paper,
PE and aluminum bags.
Capacity up to 1800 bags/hr.
The zipper is formed and cut
Patented
The top zipper is inserted
and sealed to the bag
ZIPPER
(Patented)
13. IGF Aerated Chemical Powders and Flour
Designed for aerated and powder products
in open-mouth bags from 5 to 50 kg.
Bag type: flat, gusseted, in paper, coated paper
or paper/woven PP with inner liner, PE.
Capacity: up to 500 bags/hr.
13
BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS
All machines can be equipped with a variety of bag closing devices including
simple sewing, fold-over and sewing, sewing with crepe paper, heat-sealing,
PE through paper heat-sealing, and glue activated pinch-sealing.
IGF
Fully automatic high-performance bagging system.
Designed for virtually any kind of open-mouth bags
from 2 to 50 kg: flat or gusseted,
paper, coated paper, PE, aluminum, woven-PP bags with
or without handles, quad sealed laminated
bags with pre-applied zipper, etc.
Capacity up to 1200 bags/hr.
14. 14
THE ULTIMATE BAGGING
FLEXIBILITY IGF + FFS
For pre-made bags and bags formed from a roll of flat or
gusseted tubular PE film. Fully automatic high-performance
bagging system fitted with a bag forming station. Suitable for
virtually any kind of open-mouth bags from 2 to 50 kg: flat or
gusseted, paper, coated paper, PE, aluminum, woven-PP bags
with or without handles, quad sealed laminated bags with pre-
applied zipper, etc.
Capacity up to 1200 bags/hr.
CAROUSEL
Fully automatic six-station rotating carousel with net weigher
system designed for dosing very aerated and fluidised products
(e.g. flour).
Features include separate bag-vibrating device to remove air
from the product during the filling process
Capacity up to 1100 bags/hr.
15. STARPACK
High speed automatic line designed for handling bulk
products, granules and fine granular, into open mouth bags.
Capacity up to 1600 bags/hr.
®
Perfect for raffia, paper and PE type bags
Integrated bag closure devices available includingsewing and heatsealing
Capacity range from 10-50 kg
Automatic bag format change
®
Starpack can be fitted with the FFS module designed to handle
Tubular PE Film.
BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS
15
17. 17
One unique technology provided for the whole bagging process.
Work program selection from one single remote control panel – operates the complete line.
Automatic program change in 60 seconds - changes the complete packaging line from one operating program to another.
Supervising systems implementation for the whole bagging plant.
Optional integrated equipment - “print and apply” label applicators, ink-jet printers, encoders, metal detectors, check weighing systems,
out of range bag marking and reject devices, etc.
Integrated end-of-line equipment – Stretch wrapping systems and pallet stretch hooding systems.
Safety fencing with protection devices compliant with current CE regulations.
Machine design, project management, and manufacturing of complete packaging systems for ATEX coded areas.
18. FFS MACHINE
18
FFS FORZA 2600
Optional
Bag corners sealing (“K” sealing) to improve the bags shape, enhance pallet security and aesthetics as well as to help total
emptying of the bag.
Electric reel lifting device to load the reel without the use of additional lifting devices.
Gussets forming system to use flat (i.e. ungusseted) reel of tubular film and yet get square gusseted bags. A flat reel contains up to three times
as much bags than a gusseted film so savings in reel change downtime and storage costs are evident.
FFS FORZA 2600 Specifically conceived for the petrochemical industry, the new FFS Forza can achieve
a filling rate of 2.600, 25 kg bags/hour with a single bagging spout.
The new FFS Forza can achieve:
- Top performance rates
- Reduced air consumption and operating noise
- Easier maintenance and use by the customer
19. 19
FFS MACHINE
FFS-E
Innovative bagging machine that forms,
fills and seals 5-50 kg bags from a roll of tubular PE film.
Ideal for high speed packaging of free flowing pellet and granular products.
Its mono-bloc structure is open on the bottom allowing easy access
for cleaning and inspection.
Capacity up to 2000 bags/hr.
20. 20
Many optional features available, such as:
- Probes removing air from aerated powders,.
- Vacuum probe for granular products
- Corner “K-sealing” for improved bag shape
- Labyrinth sealing
- Bags with die cut handle(s).
CONTINUA FFS
Bagging machine that forms,
fills and seals 5-50 kg bags
from a roll of tubular PE film.
Designed for packaging aerated, fluidised, powdery
and/or aggressive products.
Capacity up to 1800 bags/hr.
FFS MACHINE
21. Product
deaeration
21
Inert gas
injection
Air extraction
from the bag1
1
2
2
3
3
Optional
CONTINUA FFS FOR
EXTRA-FINE POWDERS
FFS MACHINE
CONTINUA FFS machine with six linear bagging positions
specifically designed for handling fine powders into hermetic
PE bags with size range 5-50 Kg at bagging speed: up to 800
bags/hr (500 with hermetic bag).
22. 22
All models feature a gripper that picks up one bag at a time and places it at a point on the pallet pre-assigned
by the program logic. Designed for different bag types and palletising patterns.
Particularly suited to stacking bags containing aerated or unstable products.
Perfect for overlapping bags on end or sides.
PS-3A/18S-4S
FOUR COLUMN
ROBOT PALLETISER
Featuring a unique motorised side and
top layer compacting device
Capacity up to 1800 bags/hr.
ROBOT PALLETISERS
23. 23
PS-4A/25S-A
ANTHROPOMORPHIC
ROBOT PALLETISER
The plant can be configured with on-the-ground
pallet or with roller conveyors for moving the
empty and full pallets automatically.
Capacity: up to 1.800 bags/hr.
PS-AA-3A/18S
ROBOTIC PALLETISER TWO IN ONE
Designed to forms two pallets at a time from a single
in feed roller conveyor.
Featuring a unique motorised side and top layer
compacting device.
Capacity up to 1000 bags/hr.
ROBOT PALLETISERS
24. 24
PS-4A/25S-A
ANTHROPOMORPHIC
ROBOT PALLETISER
The plant can be configured with
on-the-ground pallets or with roller
conveyors for moving the empty
and full pallets automatically.
Capacity: up to 1.800 bags/hr.
ROBOT PALLETISERS
PS-4A/15S-A
ANTHROPOMORPHIC
ROBOT PALLETISER
Rotating and self-adjusting tool for gripping
and palletising boxes.
The tool can be equipped with suctions
cups for handling interlayer sheets.
25. PS-4A/8S-C
SINGLE-COLUMN ROBOT PALLETISER
Designed for stand-alone configuration or
to be integrated with automatic dispenser
of empty pallets and exit roller conveyors.
Capacity up to 450 bags/hr.
25
PS-4A/10S-P
GANTRY TYPE PALLETISER
With telescopic bag gripper
Designed for stand-alone configuration or
to be integrated with automatic dispenser of
empty pallets and exit roller conveyors.
Capacity up to 600 bags/hr.
ROBOT PALLETISERS
26. 26
PUSH TYPE PALLETISERS
Designed for stacking stable bags with a well defined shape at medium and high speeds. Designed with stripper plates
suitable for bag layer preparation, squaring and compression perfect for a high quality stable pallet.
PS-AB/15S
LOW LEVEL PUSH-TYPE
PALLETISER
A
Capacity up to 1000 bags/hr.
utomatic empty pallet magazine.
Full pallet evacuation and accumulation
roller conveyor.
Layer compaction on all four sides.
A
Capacity up to 2700 bags/hr.
utomatic empty pallet magazine.
Full pallet evacuation and accumulation
roller conveyor.
Layer compaction on all four sides.
PS-AA/40S
HIGH LEVEL
PUSH-TYPE PALLETISER
27. PS-4A/15S-P
GANTRY TYPE
PALLETISER
Gantry type palletiser with vacuum pick up head for
placing 3 to 6 kg bags and shelf ready boxes into a case.
Capacity: up to 1400 bags/hr.
PS-AA/40S
HIGH LEVEL
PUSH-TYPE PALLETISER
for bags, bundles, boxes and cardboard boxes
with vacuum pick up head for placing 3 to 6 kg
bags into a case.
Capacity: up to 2700 bags/hr.
Multifunction high level push-type palletiser
BAG IN BOX
BAG IN BOX
27
Rotating vacuum pick up head.
28. CUSTOMER CARE
TELESERVICE
Using the latest technology together with the skills of our personnel,
theConcettiGroupcanoffercustomersaremotesupervisoryandassis-
tance service, permitting operating diagnostics and modifications to
themachinecontrolsoftwarebymodem.
HOT-LINE
The hot-line is available to users in order to provide rapid technical
advice that will help restore proper plant operation. Through the HOT
LINE, customers can always make contact with the best person for
solvingproblemsorreceivinggeneraladviceandassistance.
The advanced mechanical, electronic and computer technology that the Concetti Group uses in an
integrated way represents the true strength of our company - and helps to guarantee fast and efficient
aftersalesservicing.
28
OVER FORTY TECHNICIANS AT YOUR FULL DISPOSAL
29. SPARE PARTS
The Concetti Group carries extensive stocks and guarantees a fast
responsetorequestsforanysparepartsthatmaybeneeded. Anoffice
has been set up to manage customer contacts specifically for this
purpose.
REGULAR MAINTENANCE
Technicians from the Concetti Group of companies are available to
provide routine maintenance on plants that are already in operation.
Pleasecontactusformoreinformationonthisservice.
Thepresenceofdiagnosticsoftwareanddisplaypanelsoneachplantprovidetheoperatorwiththe
meanstoquicklyidentifyandresolveanyproblems.
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WAN NETWORK
CONCETTI
HOT LINE
IP CAMERA
LAN NETWORK
OPERATOR MONITOR
IP CAMERA IP CAMERA
IP CAMERA
CUSTOMER'S WAN
SECURE NETWORK
MONITORING OF THE LINE THROUGH IP CAMERAS
Streamlines and simplifies the hot-line assistance
32. CONCETTI S.p.A.
S.S.75 C. U. Km 4.190 Fraz. Ospedalicchio
06083 BASTIA UMBRA (Perugia) ITALY
Tel. +39 075 801.561 Fax +39 075 800.0894
®
CBC S.r.l.
S.S.75 C. U. Km 4.190 Fraz. Ospedalicchio
06083 BASTIA UMBRA (Perugia) ITALY
Tel. +39 075 808.151 Fax +39 075 808.1508
sales@concetti.com
CONCETTI North America Corporation
PO Box 605
Hoschton, Georgia 30548
Toll-Free Number: 855-524-0660
NORTH AMERICA Corp.
®
leZucche12/2014
www.concetti.com
This information may be varied at any time without advanced notice