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®
FULLY AUTOMATIC
FILLING CLOSING &
PALLETISING SYSTEMS
We say what
we can do
and we do
what we say
INDEX
COMPANY
PROJECT MANAGEMENT
4
6
30
CUSTOMERS 28
Products
Company
Customers
WHAT OUR CUSTOMERS SAY / REFERENCES
IGF+ FFS, CAROUSEL
STARPACK
FFS MACHINE
10
12
14
15
16
18
22
26
8
9
BAG IN BOX 27
®
NET WEIGHERS
GROSS WEIGHERS
BIG BAG FILLING SYSTEM
BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS
TURN-KEY SYSTEMS
ROBOTIC PALLETISERS
PUSH TYPE PALLETISERS
TimelineCOMPANY
1920 - 1960 1970
QUALITY
We stand for reliability and guaranteed performance. We carefully
follow an ISO 9001 quality assurance standard and use the best
availablecomponentsandancillaryequipment.
QUALITY
Weboastofafamilytraditioninthemechanicalfieldthatdatestothe
turn of the twentieth century. In 1918, Domenico Concetti opens a
small workshop and starts to make agricultural equipment. His son
Francescoinheritsthebusinessandrunsituntilthesixties.
WHO WE ARE We are a world-leading manufacturer of high
4
Having gained experience in the local milling and feed industry,
Francesco's son Teodoro creates and patents the first machines for
bagging bulk products in 1968. When his brother Giuseppejoins him
in1974,thefoundationsarelaidforamoderncompany.
WHAT
WEDO
We make multifunctional weighing, filling, closing and palletising
lines for packing a variety of dry bulk products into bags. Each
packaging line is customized to the application. We design,
fabricate, paint, assemble, wire, programme and test in a single
plantlocatedinUmbria,intheveryheartofItaly.
TODAY THE FUTURE
OUR
CUSTOMERS
From multi-national companies to small businesses: more than
2,000distinctivelyConcettisystemshavebeeninstalledaroundthe
world,over40%goingtorepeatcustomers.
THECONCETTI
PHILOSOPHY
We believe that cutting-edge innovation evolves from a
combinationofresearchandthehands-onexperiencewesharewith
ourcustomersinthefield.
We are an international group of companies at the fourth
generation: with Emanuele, Francesco and Riccardo Concetti
keeping up the family tradition. We are over 160 skilled and
dedicated professionals, constantly striving to improve our
productsandourselves.
InConcetti,welookaheadtoforeseethenextgenerationofmachines.
We try to design the packaging plant of the future: adapt quickly to
changing markets, always complying to with the ever evolving
Health, Safety and hygienic standards, attentive to good energy and
resources management and fully integrated with the IT management
systems.
quality packaging machinery and a supplier of turn-key solutions.
5
PROJECT MANAGEMENT
IN-HOUSE MANUFACTURING & QUALITY CHECKS
Design and production are fully computerised. The latest 3D CAD systems
enable the functionality of new designs to be tested even before production
begins. Modern laser cutting technology is used for precise manufacturing
of parts large and small. Parts ordering, stock picking and scheduling are
all automated. This integrated manufacturing gives us total control over
the quality of our products.
PROJECT ENGINEERING AND CUSTOM-FIT DESIGN
Concetti have the experience to find the optimum system configuration and
the right type and size of bag. For every enquiry, we prepare a clear and
comprehensive proposal with fully dimensioned layout drawings. The
system is discussed in detail with the client during site visits and on larger
projects, if we are successful, a launch meeting finalises any outstanding
issues.
PRODUCT ANALYSIS AND TESTING
An entire section of our plant is given over to the theoretical and practical
testing of weighing, bag filling, sealing and palletising. We start by
thoroughly checking the customer's requirements. Product samples and
safety data are analysed. We examine the physical aspects and the flow
characteristics so that the very best solution is proposed.
6
F . A . T .
The factory acceptance test (FAT) is the customer's opportunity to check
that the system operates to the specification. We assemble and wire the
complete line and test run it with the client's own products, bags and
pallets. By attending these tests the customer has the confidence of
knowing that any minor issues are dealt with well in advance of delivery.
INSTALLATION AND TRAINING
The Concetti installation and commissioning supervisor will be an
experienced multi-lingual engineer fully trained in safety procedures. He
will ensure a smooth and rapid start-up on site and provide the proper
level of training to the customer's maintenance and operating staff.
7
8
NET WEIGHERS
NET/N-CC
DOUBLE FEEDING SYSTEM
BELT AND SCREW FEEDERS
The product is weighed in a separate weigh hopper
and is then discharged into the bag.
Different feeding systems are available depending on
the type of product to be handled.
Capacity up to 900 weighments /hr for belt feeding system,
800 weighments /hr for double screw feeding system.
NET/G
SELF-CLEANING
GRAVITY FEEDING
Flexibility: weighing range from 1 to 50 kg.
Easy cleaning: wide cleaning doors, quick release components and,
as an option, automatic cleaning system with air or water nozzles.
Accuracy: constructed in accordance to the OIML
recommendation and the MID European directive.
NET/CC
DOUBLE SCREW FEEDING
NET/N
BELT FEEDING
NET/G
GRAVITY FEEDING
Capacity up to 800 weighments /hr. Dosing gate is driven by brushless motor.
Capacity up to 2000 weighments /hr. Capacity up to 1200 weighments /hr.
Capacity up to 900 weighments /hr.
9
GROSS WEIGHERS
WEIGHERS
GROSS/CC
DOUBLE SCREW FEEDING
The product is weighed inside the bag as it is being filled.
Different feeding systems are available depending on the
type of product to be handled.
Designed for non-free flowing, aerated
and/or fluidised powders, ideal for both
industrial food and chemical applications.
Here integrated with semi-automatic
open-mouth bag filling and sewing line.
Capacity up to 300 bags /hr.
GROSS/N
BELT FEEDING
Designed for products with medium flow
characteristics, particularly pellets, granules
and flakes such as animal feed and pet food.
Integrated with semi-automatic
open-mouth bag filling and closing machines
Capacity up to 350 bags /hr.
10
BIG BAG FILLING SYSTEM
Height regulation system designed for bags up to 2000 mm high,
and weight range from 500 to 2000 kg.
Automatic tying system - optional feature.
Complete with automatic dispenser of empty pallets and exit roller conveyors.
NET B/G
WEIGHING AND FILLING STATION WITH GRAVITY
FEED FOR GRANULAR PRODUCTS FERTILISER
Contact parts in stainless steel.
Suitable for single-loop big bags.
High Speed capacity up to 100 big bags/hr.
BIG BAG
11
GROSS B/C
WEIGHING AND FILLING STATION WITH
SCREW FEEDER FOR DAIRY PRODUCTS
Contact parts in stainless steel.
Removable screw for fast easy cleaning.
Capacity up to 10 big bags/hr.
NET B/G
WEIGHING AND FILLING STATION WITH GRAVITY
FEEDER FOR FREE FLOWING PRODUCTS
Features include single stacking or double stacking big bags on a pallet.
High Speed with capacity up to 60 big bags/hr.
GROSS B/G
WEIGHING AND FILLING STATION WITH GRAVITY
FEED FOR BIG BAG AND OCTABINS
Suitable for various sized octabins.
Capacity 30 units per hour.
12
Optional
BAGGING MACHINES FOR
PRE-FORMED OPEN-MOUTH BAGS
IPF
Fully automatic high-performance bagging system
equipped with one or two bagging spouts.
Suitable for small-sized (1-10 kg)
open-mouth paper, coated paper, PE and aluminum
gusseted bags.
Capacity up to 2400 bags/hr.
IMF
Fully automatic high-performance bagging system
equipped with two bagging spouts.
Suitable for medium-sized (2-20 kg)
open-mouth, flat or gusseted, paper, coated paper,
PE and aluminum bags.
Capacity up to 1800 bags/hr.
The zipper is formed and cut
Patented
The top zipper is inserted
and sealed to the bag
ZIPPER
(Patented)
IGF Aerated Chemical Powders and Flour
Designed for aerated and powder products
in open-mouth bags from 5 to 50 kg.
Bag type: flat, gusseted, in paper, coated paper
or paper/woven PP with inner liner, PE.
Capacity: up to 500 bags/hr.
13
BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS
All machines can be equipped with a variety of bag closing devices including
simple sewing, fold-over and sewing, sewing with crepe paper, heat-sealing,
PE through paper heat-sealing, and glue activated pinch-sealing.
IGF
Fully automatic high-performance bagging system.
Designed for virtually any kind of open-mouth bags
from 2 to 50 kg: flat or gusseted,
paper, coated paper, PE, aluminum, woven-PP bags with
or without handles, quad sealed laminated
bags with pre-applied zipper, etc.
Capacity up to 1200 bags/hr.
14
THE ULTIMATE BAGGING
FLEXIBILITY IGF + FFS
For pre-made bags and bags formed from a roll of flat or
gusseted tubular PE film. Fully automatic high-performance
bagging system fitted with a bag forming station. Suitable for
virtually any kind of open-mouth bags from 2 to 50 kg: flat or
gusseted, paper, coated paper, PE, aluminum, woven-PP bags
with or without handles, quad sealed laminated bags with pre-
applied zipper, etc.
Capacity up to 1200 bags/hr.
CAROUSEL
Fully automatic six-station rotating carousel with net weigher
system designed for dosing very aerated and fluidised products
(e.g. flour).
Features include separate bag-vibrating device to remove air
from the product during the filling process
Capacity up to 1100 bags/hr.
STARPACK
High speed automatic line designed for handling bulk
products, granules and fine granular, into open mouth bags.
Capacity up to 1600 bags/hr.
®
Perfect for raffia, paper and PE type bags
Integrated bag closure devices available includingsewing and heatsealing
Capacity range from 10-50 kg
Automatic bag format change
®
Starpack can be fitted with the FFS module designed to handle
Tubular PE Film.
BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS
15
16
TURN-KEY SYSTEMS
Automatic program
change in 60 seconds
17
One unique technology provided for the whole bagging process.
Work program selection from one single remote control panel – operates the complete line.
Automatic program change in 60 seconds - changes the complete packaging line from one operating program to another.
Supervising systems implementation for the whole bagging plant.
Optional integrated equipment - “print and apply” label applicators, ink-jet printers, encoders, metal detectors, check weighing systems,
out of range bag marking and reject devices, etc.
Integrated end-of-line equipment – Stretch wrapping systems and pallet stretch hooding systems.
Safety fencing with protection devices compliant with current CE regulations.
Machine design, project management, and manufacturing of complete packaging systems for ATEX coded areas.
FFS MACHINE
18
FFS FORZA 2600
Optional
Bag corners sealing (“K” sealing) to improve the bags shape, enhance pallet security and aesthetics as well as to help total
emptying of the bag.
Electric reel lifting device to load the reel without the use of additional lifting devices.
Gussets forming system to use flat (i.e. ungusseted) reel of tubular film and yet get square gusseted bags. A flat reel contains up to three times
as much bags than a gusseted film so savings in reel change downtime and storage costs are evident.
FFS FORZA 2600 Specifically conceived for the petrochemical industry, the new FFS Forza can achieve
a filling rate of 2.600, 25 kg bags/hour with a single bagging spout.
The new FFS Forza can achieve:
- Top performance rates
- Reduced air consumption and operating noise
- Easier maintenance and use by the customer
19
FFS MACHINE
FFS-E
Innovative bagging machine that forms,
fills and seals 5-50 kg bags from a roll of tubular PE film.
Ideal for high speed packaging of free flowing pellet and granular products.
Its mono-bloc structure is open on the bottom allowing easy access
for cleaning and inspection.
Capacity up to 2000 bags/hr.
20
Many optional features available, such as:
- Probes removing air from aerated powders,.
- Vacuum probe for granular products
- Corner “K-sealing” for improved bag shape
- Labyrinth sealing
- Bags with die cut handle(s).
CONTINUA FFS
Bagging machine that forms,
fills and seals 5-50 kg bags
from a roll of tubular PE film.
Designed for packaging aerated, fluidised, powdery
and/or aggressive products.
Capacity up to 1800 bags/hr.
FFS MACHINE
Product
deaeration
21
Inert gas
injection
Air extraction
from the bag1
1
2
2
3
3
Optional
CONTINUA FFS FOR
EXTRA-FINE POWDERS
FFS MACHINE
CONTINUA FFS machine with six linear bagging positions
specifically designed for handling fine powders into hermetic
PE bags with size range 5-50 Kg at bagging speed: up to 800
bags/hr (500 with hermetic bag).
22
All models feature a gripper that picks up one bag at a time and places it at a point on the pallet pre-assigned
by the program logic. Designed for different bag types and palletising patterns.
Particularly suited to stacking bags containing aerated or unstable products.
Perfect for overlapping bags on end or sides.
PS-3A/18S-4S
FOUR COLUMN
ROBOT PALLETISER
Featuring a unique motorised side and
top layer compacting device
Capacity up to 1800 bags/hr.
ROBOT PALLETISERS
23
PS-4A/25S-A
ANTHROPOMORPHIC
ROBOT PALLETISER
The plant can be configured with on-the-ground
pallet or with roller conveyors for moving the
empty and full pallets automatically.
Capacity: up to 1.800 bags/hr.
PS-AA-3A/18S
ROBOTIC PALLETISER TWO IN ONE
Designed to forms two pallets at a time from a single
in feed roller conveyor.
Featuring a unique motorised side and top layer
compacting device.
Capacity up to 1000 bags/hr.
ROBOT PALLETISERS
24
PS-4A/25S-A
ANTHROPOMORPHIC
ROBOT PALLETISER
The plant can be configured with
on-the-ground pallets or with roller
conveyors for moving the empty
and full pallets automatically.
Capacity: up to 1.800 bags/hr.
ROBOT PALLETISERS
PS-4A/15S-A
ANTHROPOMORPHIC
ROBOT PALLETISER
Rotating and self-adjusting tool for gripping
and palletising boxes.
The tool can be equipped with suctions
cups for handling interlayer sheets.
PS-4A/8S-C
SINGLE-COLUMN ROBOT PALLETISER
Designed for stand-alone configuration or
to be integrated with automatic dispenser
of empty pallets and exit roller conveyors.
Capacity up to 450 bags/hr.
25
PS-4A/10S-P
GANTRY TYPE PALLETISER
With telescopic bag gripper
Designed for stand-alone configuration or
to be integrated with automatic dispenser of
empty pallets and exit roller conveyors.
Capacity up to 600 bags/hr.
ROBOT PALLETISERS
26
PUSH TYPE PALLETISERS
Designed for stacking stable bags with a well defined shape at medium and high speeds. Designed with stripper plates
suitable for bag layer preparation, squaring and compression perfect for a high quality stable pallet.
PS-AB/15S
LOW LEVEL PUSH-TYPE
PALLETISER
A
Capacity up to 1000 bags/hr.
utomatic empty pallet magazine.
Full pallet evacuation and accumulation
roller conveyor.
Layer compaction on all four sides.
A
Capacity up to 2700 bags/hr.
utomatic empty pallet magazine.
Full pallet evacuation and accumulation
roller conveyor.
Layer compaction on all four sides.
PS-AA/40S
HIGH LEVEL
PUSH-TYPE PALLETISER
PS-4A/15S-P
GANTRY TYPE
PALLETISER
Gantry type palletiser with vacuum pick up head for
placing 3 to 6 kg bags and shelf ready boxes into a case.
Capacity: up to 1400 bags/hr.
PS-AA/40S
HIGH LEVEL
PUSH-TYPE PALLETISER
for bags, bundles, boxes and cardboard boxes
with vacuum pick up head for placing 3 to 6 kg
bags into a case.
Capacity: up to 2700 bags/hr.
Multifunction high level push-type palletiser
BAG IN BOX
BAG IN BOX
27
Rotating vacuum pick up head.
CUSTOMER CARE
TELESERVICE
Using the latest technology together with the skills of our personnel,
theConcettiGroupcanoffercustomersaremotesupervisoryandassis-
tance service, permitting operating diagnostics and modifications to
themachinecontrolsoftwarebymodem.
HOT-LINE
The hot-line is available to users in order to provide rapid technical
advice that will help restore proper plant operation. Through the HOT
LINE, customers can always make contact with the best person for
solvingproblemsorreceivinggeneraladviceandassistance.
The advanced mechanical, electronic and computer technology that the Concetti Group uses in an
integrated way represents the true strength of our company - and helps to guarantee fast and efficient
aftersalesservicing.
28
OVER FORTY TECHNICIANS AT YOUR FULL DISPOSAL
SPARE PARTS
The Concetti Group carries extensive stocks and guarantees a fast
responsetorequestsforanysparepartsthatmaybeneeded. Anoffice
has been set up to manage customer contacts specifically for this
purpose.
REGULAR MAINTENANCE
Technicians from the Concetti Group of companies are available to
provide routine maintenance on plants that are already in operation.
Pleasecontactusformoreinformationonthisservice.
Thepresenceofdiagnosticsoftwareanddisplaypanelsoneachplantprovidetheoperatorwiththe
meanstoquicklyidentifyandresolveanyproblems.
29
WAN NETWORK
CONCETTI
HOT LINE
IP CAMERA
LAN NETWORK
OPERATOR MONITOR
IP CAMERA IP CAMERA
IP CAMERA
CUSTOMER'S WAN
SECURE NETWORK
MONITORING OF THE LINE THROUGH IP CAMERAS
Streamlines and simplifies the hot-line assistance
CHEMICAL, PLASTIC, FERTILIZERS
AND OTHER PRODUCTS
FEED GRAIN FOOD
A. SCHULMAN PLASTICS, AKZO NOBEL, AMANDUS KAHL, ANOREL NV,
BASF, BAYER, BERTRAMS, BRUNNER MOND,
CALDERYS GERMANY, CALGON CARBON, CHEMVIRON,
CELANESE (TICONA), CHEMTURA (GREAT LAKES CHEMICALS), CLARIANT,
COLUMBIAN CARBON, COMPO, CONSTAB, COPERION, CRODA,
DEGUSSA, DSM CHEMICALS, DUPONT, EKO ENERGY, ERCROS,
ESCO, FERRO, GERMAN PELLETS, HAIFA CHEMICALS,
HANSON, HENKEL, HEXION SPECIALTY CHEMICALS,
HONEYWELL, INEOS - CHLOR VINYLS, INSTARMAC, J.
RETTENMAIER & SÖHNE, KALPENA, KATOEN
NATIE, KEMIRA, KLI ORGANIC, KLK, LAFARGE -
PLR SVENSKA HÖGANÄS, LINZER AGROTRADE, LONZA, MARAKUNDA,
NIKOCHEM, NILIT PLASTICS EUROPE, NOVARTIS (CIBA),
NUOVA SOCO, OMNICOL, ODEBRECHT, OPTIROC, PROMAT, QUIKCRETE,
REMIX DRY MORTAR (AGAR GROEP), RUSSALT, SASOL, SKW
STICKSTOFFWERKE, SODA SANAYII AS, SOLUTIA UK (FLEXIS), SOLVAY,
TATA CHEMICALS, TESSENDERLO, TOTAL, TM PROGRESS,
TRANSGRANADA, TRIFERTO, URALCHEM-AZOT BEREZNIKI,
XINJIANG TIANYE GROUP, YARA, ZHONGTAI, ZIRAX.
ARDEX GROUP (CEMIX),
CHEETHAM SALT,
DOW,
GEZOLAN AG,
HOLCIM,
J.M. HUBER,
JUBILANT INDUSTRIES,
KL KEPONG OLEOMAS,
MOZYRSALT,
WESTBUILD
PRODUCTS,
AJINOMOTO, ALF ISSEN, , AMYLUM, AVEVE,
STATE MILLING, BOGDANOVICH, BOSCH TIERNAHRUNG,
BURGESS SUPAFEEDS, CAMBRIAN PET FOODS, CARGILL, CENTRE SEM,
CIMBRIA, COFCO TUNHE CHONGZUO SUGAR INDUSTRY, DANISCO
SUGAR, DIBAQ ITALIA, DODSON & HORREL, DOSSCHE MILLS, DOX-AL
ITALIA, DSM NUTRITIONAL, EFFE EFFE, EWOS, F. URL & Co, FARMINA
(RUSSO MANGIMI), GATCHINSKY, GHEDA MANGIMI, GUITTARD
CHOCOLATE, HAWAIIAN SUGAR COMPANY, JUBILANT AGRI, LATTERIA
SORESINA, LEHMANN LINDMÜHLE, LESAFFRE - RED STAR, LIMAGRAIN,
MAKFA, MANGIMI PETRINI, McCORMICK, MILK PRODUCTS, MONSANTO,
NDF AZTECA MILLING, NOVA FOODS, NUTRECO, NUTRIX PIU', PIONEER
HI-BRED, PREMIER NUTRITION, PRODIMEX, PROVIMI, RKW SÜD
WÜRZBURG, ROQUETTE, RUPP MÜHLE HÖRBRANZ, RWA LINZ,
S.I.S. SOCIETA' ITALIANA SEMENTI,
SKRETTING AS, SOLAN KRAFTFUTTERWERK,
ST. PETERSBURG MILL, STO POSTO, S DZUCKER,
SUZHOU JIAHE FOODS, SYNGENTA, TATE & LYLE - AMYLUM, THE
HAWAIIAN SUGAR COMPANY, TROUW, UNSER LAGERHAUS
WHG, VITAL, WENHUI FOOD INDUSTRY, ZHENJIANG
NANHUA SUGAR CO.
AMALGAMATED SUGAR BAY
BIOMIN,
SENSIENT TECHNOLOGIES,
SOUSS CEREALES,
STANDLEE HAY, Ü
T.I.G.E.M.,
ZERNOPRODUCT,
WHAT OUR CUSTOMERS SAY
JoseMerinoJiménez,SiteLogisticManagerat
“IcansaythatConcettimachinesareveryreliablequalityinweightsandcapacitiesofproduction.Theyaremadewithgoodmaterials
ininoxandwithprecisionworking.”
MarkusDriess,GlobalTechnicalManagerat
“Concettiisoneofourkeyglobalsupplierswhenitcomestopackagingmachines.Especiallythereliabilityofthemachinesisimpressive.
Projectsarefulfilledtotheagreedtimelinesandfollowupservicesupportisoutstanding”.
JeremyEvans,PlantManagerat
“Concettiimpresseduswithaclearpassionforaqualityproductandmeticulousattentiontodetailintheearlystagesoftender,givingus
theconfidencetomoveforwardwithapreviouslyunusedmanufacturer”.
KlaasvandeVelde,ProductionManagerat
“ThankstoConcettiweareverysuccesfullinthemarket”.
WolfgangHeim,ManagingDirectorat
“VerysatisfiedwiththeConcettimachines,theprojectdevelopmentandtheservice”.
SOLVAYQUIMICAS.L.:
DSMNutritionalProductsLTD.:
HANSON:
REMIXDROGEMORTELBV:
BOSCHTIERNAHRUNGGMBH:
REFERENCES
30
Preparation
is always the key
to a successful
project
CONCETTI S.p.A.
S.S.75 C. U. Km 4.190 Fraz. Ospedalicchio
06083 BASTIA UMBRA (Perugia) ITALY
Tel. +39 075 801.561 Fax +39 075 800.0894
®
CBC S.r.l.
S.S.75 C. U. Km 4.190 Fraz. Ospedalicchio
06083 BASTIA UMBRA (Perugia) ITALY
Tel. +39 075 808.151 Fax +39 075 808.1508
sales@concetti.com
CONCETTI North America Corporation
PO Box 605
Hoschton, Georgia 30548
Toll-Free Number: 855-524-0660
NORTH AMERICA Corp.
®
leZucche12/2014
www.concetti.com
This information may be varied at any time without advanced notice

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Concetti online catalogue

  • 1. ® FULLY AUTOMATIC FILLING CLOSING & PALLETISING SYSTEMS
  • 2. We say what we can do and we do what we say
  • 3. INDEX COMPANY PROJECT MANAGEMENT 4 6 30 CUSTOMERS 28 Products Company Customers WHAT OUR CUSTOMERS SAY / REFERENCES IGF+ FFS, CAROUSEL STARPACK FFS MACHINE 10 12 14 15 16 18 22 26 8 9 BAG IN BOX 27 ® NET WEIGHERS GROSS WEIGHERS BIG BAG FILLING SYSTEM BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS TURN-KEY SYSTEMS ROBOTIC PALLETISERS PUSH TYPE PALLETISERS
  • 4. TimelineCOMPANY 1920 - 1960 1970 QUALITY We stand for reliability and guaranteed performance. We carefully follow an ISO 9001 quality assurance standard and use the best availablecomponentsandancillaryequipment. QUALITY Weboastofafamilytraditioninthemechanicalfieldthatdatestothe turn of the twentieth century. In 1918, Domenico Concetti opens a small workshop and starts to make agricultural equipment. His son Francescoinheritsthebusinessandrunsituntilthesixties. WHO WE ARE We are a world-leading manufacturer of high 4 Having gained experience in the local milling and feed industry, Francesco's son Teodoro creates and patents the first machines for bagging bulk products in 1968. When his brother Giuseppejoins him in1974,thefoundationsarelaidforamoderncompany. WHAT WEDO We make multifunctional weighing, filling, closing and palletising lines for packing a variety of dry bulk products into bags. Each packaging line is customized to the application. We design, fabricate, paint, assemble, wire, programme and test in a single plantlocatedinUmbria,intheveryheartofItaly.
  • 5. TODAY THE FUTURE OUR CUSTOMERS From multi-national companies to small businesses: more than 2,000distinctivelyConcettisystemshavebeeninstalledaroundthe world,over40%goingtorepeatcustomers. THECONCETTI PHILOSOPHY We believe that cutting-edge innovation evolves from a combinationofresearchandthehands-onexperiencewesharewith ourcustomersinthefield. We are an international group of companies at the fourth generation: with Emanuele, Francesco and Riccardo Concetti keeping up the family tradition. We are over 160 skilled and dedicated professionals, constantly striving to improve our productsandourselves. InConcetti,welookaheadtoforeseethenextgenerationofmachines. We try to design the packaging plant of the future: adapt quickly to changing markets, always complying to with the ever evolving Health, Safety and hygienic standards, attentive to good energy and resources management and fully integrated with the IT management systems. quality packaging machinery and a supplier of turn-key solutions. 5
  • 6. PROJECT MANAGEMENT IN-HOUSE MANUFACTURING & QUALITY CHECKS Design and production are fully computerised. The latest 3D CAD systems enable the functionality of new designs to be tested even before production begins. Modern laser cutting technology is used for precise manufacturing of parts large and small. Parts ordering, stock picking and scheduling are all automated. This integrated manufacturing gives us total control over the quality of our products. PROJECT ENGINEERING AND CUSTOM-FIT DESIGN Concetti have the experience to find the optimum system configuration and the right type and size of bag. For every enquiry, we prepare a clear and comprehensive proposal with fully dimensioned layout drawings. The system is discussed in detail with the client during site visits and on larger projects, if we are successful, a launch meeting finalises any outstanding issues. PRODUCT ANALYSIS AND TESTING An entire section of our plant is given over to the theoretical and practical testing of weighing, bag filling, sealing and palletising. We start by thoroughly checking the customer's requirements. Product samples and safety data are analysed. We examine the physical aspects and the flow characteristics so that the very best solution is proposed. 6
  • 7. F . A . T . The factory acceptance test (FAT) is the customer's opportunity to check that the system operates to the specification. We assemble and wire the complete line and test run it with the client's own products, bags and pallets. By attending these tests the customer has the confidence of knowing that any minor issues are dealt with well in advance of delivery. INSTALLATION AND TRAINING The Concetti installation and commissioning supervisor will be an experienced multi-lingual engineer fully trained in safety procedures. He will ensure a smooth and rapid start-up on site and provide the proper level of training to the customer's maintenance and operating staff. 7
  • 8. 8 NET WEIGHERS NET/N-CC DOUBLE FEEDING SYSTEM BELT AND SCREW FEEDERS The product is weighed in a separate weigh hopper and is then discharged into the bag. Different feeding systems are available depending on the type of product to be handled. Capacity up to 900 weighments /hr for belt feeding system, 800 weighments /hr for double screw feeding system. NET/G SELF-CLEANING GRAVITY FEEDING Flexibility: weighing range from 1 to 50 kg. Easy cleaning: wide cleaning doors, quick release components and, as an option, automatic cleaning system with air or water nozzles. Accuracy: constructed in accordance to the OIML recommendation and the MID European directive. NET/CC DOUBLE SCREW FEEDING NET/N BELT FEEDING NET/G GRAVITY FEEDING Capacity up to 800 weighments /hr. Dosing gate is driven by brushless motor. Capacity up to 2000 weighments /hr. Capacity up to 1200 weighments /hr. Capacity up to 900 weighments /hr.
  • 9. 9 GROSS WEIGHERS WEIGHERS GROSS/CC DOUBLE SCREW FEEDING The product is weighed inside the bag as it is being filled. Different feeding systems are available depending on the type of product to be handled. Designed for non-free flowing, aerated and/or fluidised powders, ideal for both industrial food and chemical applications. Here integrated with semi-automatic open-mouth bag filling and sewing line. Capacity up to 300 bags /hr. GROSS/N BELT FEEDING Designed for products with medium flow characteristics, particularly pellets, granules and flakes such as animal feed and pet food. Integrated with semi-automatic open-mouth bag filling and closing machines Capacity up to 350 bags /hr.
  • 10. 10 BIG BAG FILLING SYSTEM Height regulation system designed for bags up to 2000 mm high, and weight range from 500 to 2000 kg. Automatic tying system - optional feature. Complete with automatic dispenser of empty pallets and exit roller conveyors. NET B/G WEIGHING AND FILLING STATION WITH GRAVITY FEED FOR GRANULAR PRODUCTS FERTILISER Contact parts in stainless steel. Suitable for single-loop big bags. High Speed capacity up to 100 big bags/hr.
  • 11. BIG BAG 11 GROSS B/C WEIGHING AND FILLING STATION WITH SCREW FEEDER FOR DAIRY PRODUCTS Contact parts in stainless steel. Removable screw for fast easy cleaning. Capacity up to 10 big bags/hr. NET B/G WEIGHING AND FILLING STATION WITH GRAVITY FEEDER FOR FREE FLOWING PRODUCTS Features include single stacking or double stacking big bags on a pallet. High Speed with capacity up to 60 big bags/hr. GROSS B/G WEIGHING AND FILLING STATION WITH GRAVITY FEED FOR BIG BAG AND OCTABINS Suitable for various sized octabins. Capacity 30 units per hour.
  • 12. 12 Optional BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS IPF Fully automatic high-performance bagging system equipped with one or two bagging spouts. Suitable for small-sized (1-10 kg) open-mouth paper, coated paper, PE and aluminum gusseted bags. Capacity up to 2400 bags/hr. IMF Fully automatic high-performance bagging system equipped with two bagging spouts. Suitable for medium-sized (2-20 kg) open-mouth, flat or gusseted, paper, coated paper, PE and aluminum bags. Capacity up to 1800 bags/hr. The zipper is formed and cut Patented The top zipper is inserted and sealed to the bag ZIPPER (Patented)
  • 13. IGF Aerated Chemical Powders and Flour Designed for aerated and powder products in open-mouth bags from 5 to 50 kg. Bag type: flat, gusseted, in paper, coated paper or paper/woven PP with inner liner, PE. Capacity: up to 500 bags/hr. 13 BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS All machines can be equipped with a variety of bag closing devices including simple sewing, fold-over and sewing, sewing with crepe paper, heat-sealing, PE through paper heat-sealing, and glue activated pinch-sealing. IGF Fully automatic high-performance bagging system. Designed for virtually any kind of open-mouth bags from 2 to 50 kg: flat or gusseted, paper, coated paper, PE, aluminum, woven-PP bags with or without handles, quad sealed laminated bags with pre-applied zipper, etc. Capacity up to 1200 bags/hr.
  • 14. 14 THE ULTIMATE BAGGING FLEXIBILITY IGF + FFS For pre-made bags and bags formed from a roll of flat or gusseted tubular PE film. Fully automatic high-performance bagging system fitted with a bag forming station. Suitable for virtually any kind of open-mouth bags from 2 to 50 kg: flat or gusseted, paper, coated paper, PE, aluminum, woven-PP bags with or without handles, quad sealed laminated bags with pre- applied zipper, etc. Capacity up to 1200 bags/hr. CAROUSEL Fully automatic six-station rotating carousel with net weigher system designed for dosing very aerated and fluidised products (e.g. flour). Features include separate bag-vibrating device to remove air from the product during the filling process Capacity up to 1100 bags/hr.
  • 15. STARPACK High speed automatic line designed for handling bulk products, granules and fine granular, into open mouth bags. Capacity up to 1600 bags/hr. ® Perfect for raffia, paper and PE type bags Integrated bag closure devices available includingsewing and heatsealing Capacity range from 10-50 kg Automatic bag format change ® Starpack can be fitted with the FFS module designed to handle Tubular PE Film. BAGGING MACHINES FOR PRE-FORMED OPEN-MOUTH BAGS 15
  • 17. 17 One unique technology provided for the whole bagging process. Work program selection from one single remote control panel – operates the complete line. Automatic program change in 60 seconds - changes the complete packaging line from one operating program to another. Supervising systems implementation for the whole bagging plant. Optional integrated equipment - “print and apply” label applicators, ink-jet printers, encoders, metal detectors, check weighing systems, out of range bag marking and reject devices, etc. Integrated end-of-line equipment – Stretch wrapping systems and pallet stretch hooding systems. Safety fencing with protection devices compliant with current CE regulations. Machine design, project management, and manufacturing of complete packaging systems for ATEX coded areas.
  • 18. FFS MACHINE 18 FFS FORZA 2600 Optional Bag corners sealing (“K” sealing) to improve the bags shape, enhance pallet security and aesthetics as well as to help total emptying of the bag. Electric reel lifting device to load the reel without the use of additional lifting devices. Gussets forming system to use flat (i.e. ungusseted) reel of tubular film and yet get square gusseted bags. A flat reel contains up to three times as much bags than a gusseted film so savings in reel change downtime and storage costs are evident. FFS FORZA 2600 Specifically conceived for the petrochemical industry, the new FFS Forza can achieve a filling rate of 2.600, 25 kg bags/hour with a single bagging spout. The new FFS Forza can achieve: - Top performance rates - Reduced air consumption and operating noise - Easier maintenance and use by the customer
  • 19. 19 FFS MACHINE FFS-E Innovative bagging machine that forms, fills and seals 5-50 kg bags from a roll of tubular PE film. Ideal for high speed packaging of free flowing pellet and granular products. Its mono-bloc structure is open on the bottom allowing easy access for cleaning and inspection. Capacity up to 2000 bags/hr.
  • 20. 20 Many optional features available, such as: - Probes removing air from aerated powders,. - Vacuum probe for granular products - Corner “K-sealing” for improved bag shape - Labyrinth sealing - Bags with die cut handle(s). CONTINUA FFS Bagging machine that forms, fills and seals 5-50 kg bags from a roll of tubular PE film. Designed for packaging aerated, fluidised, powdery and/or aggressive products. Capacity up to 1800 bags/hr. FFS MACHINE
  • 21. Product deaeration 21 Inert gas injection Air extraction from the bag1 1 2 2 3 3 Optional CONTINUA FFS FOR EXTRA-FINE POWDERS FFS MACHINE CONTINUA FFS machine with six linear bagging positions specifically designed for handling fine powders into hermetic PE bags with size range 5-50 Kg at bagging speed: up to 800 bags/hr (500 with hermetic bag).
  • 22. 22 All models feature a gripper that picks up one bag at a time and places it at a point on the pallet pre-assigned by the program logic. Designed for different bag types and palletising patterns. Particularly suited to stacking bags containing aerated or unstable products. Perfect for overlapping bags on end or sides. PS-3A/18S-4S FOUR COLUMN ROBOT PALLETISER Featuring a unique motorised side and top layer compacting device Capacity up to 1800 bags/hr. ROBOT PALLETISERS
  • 23. 23 PS-4A/25S-A ANTHROPOMORPHIC ROBOT PALLETISER The plant can be configured with on-the-ground pallet or with roller conveyors for moving the empty and full pallets automatically. Capacity: up to 1.800 bags/hr. PS-AA-3A/18S ROBOTIC PALLETISER TWO IN ONE Designed to forms two pallets at a time from a single in feed roller conveyor. Featuring a unique motorised side and top layer compacting device. Capacity up to 1000 bags/hr. ROBOT PALLETISERS
  • 24. 24 PS-4A/25S-A ANTHROPOMORPHIC ROBOT PALLETISER The plant can be configured with on-the-ground pallets or with roller conveyors for moving the empty and full pallets automatically. Capacity: up to 1.800 bags/hr. ROBOT PALLETISERS PS-4A/15S-A ANTHROPOMORPHIC ROBOT PALLETISER Rotating and self-adjusting tool for gripping and palletising boxes. The tool can be equipped with suctions cups for handling interlayer sheets.
  • 25. PS-4A/8S-C SINGLE-COLUMN ROBOT PALLETISER Designed for stand-alone configuration or to be integrated with automatic dispenser of empty pallets and exit roller conveyors. Capacity up to 450 bags/hr. 25 PS-4A/10S-P GANTRY TYPE PALLETISER With telescopic bag gripper Designed for stand-alone configuration or to be integrated with automatic dispenser of empty pallets and exit roller conveyors. Capacity up to 600 bags/hr. ROBOT PALLETISERS
  • 26. 26 PUSH TYPE PALLETISERS Designed for stacking stable bags with a well defined shape at medium and high speeds. Designed with stripper plates suitable for bag layer preparation, squaring and compression perfect for a high quality stable pallet. PS-AB/15S LOW LEVEL PUSH-TYPE PALLETISER A Capacity up to 1000 bags/hr. utomatic empty pallet magazine. Full pallet evacuation and accumulation roller conveyor. Layer compaction on all four sides. A Capacity up to 2700 bags/hr. utomatic empty pallet magazine. Full pallet evacuation and accumulation roller conveyor. Layer compaction on all four sides. PS-AA/40S HIGH LEVEL PUSH-TYPE PALLETISER
  • 27. PS-4A/15S-P GANTRY TYPE PALLETISER Gantry type palletiser with vacuum pick up head for placing 3 to 6 kg bags and shelf ready boxes into a case. Capacity: up to 1400 bags/hr. PS-AA/40S HIGH LEVEL PUSH-TYPE PALLETISER for bags, bundles, boxes and cardboard boxes with vacuum pick up head for placing 3 to 6 kg bags into a case. Capacity: up to 2700 bags/hr. Multifunction high level push-type palletiser BAG IN BOX BAG IN BOX 27 Rotating vacuum pick up head.
  • 28. CUSTOMER CARE TELESERVICE Using the latest technology together with the skills of our personnel, theConcettiGroupcanoffercustomersaremotesupervisoryandassis- tance service, permitting operating diagnostics and modifications to themachinecontrolsoftwarebymodem. HOT-LINE The hot-line is available to users in order to provide rapid technical advice that will help restore proper plant operation. Through the HOT LINE, customers can always make contact with the best person for solvingproblemsorreceivinggeneraladviceandassistance. The advanced mechanical, electronic and computer technology that the Concetti Group uses in an integrated way represents the true strength of our company - and helps to guarantee fast and efficient aftersalesservicing. 28 OVER FORTY TECHNICIANS AT YOUR FULL DISPOSAL
  • 29. SPARE PARTS The Concetti Group carries extensive stocks and guarantees a fast responsetorequestsforanysparepartsthatmaybeneeded. Anoffice has been set up to manage customer contacts specifically for this purpose. REGULAR MAINTENANCE Technicians from the Concetti Group of companies are available to provide routine maintenance on plants that are already in operation. Pleasecontactusformoreinformationonthisservice. Thepresenceofdiagnosticsoftwareanddisplaypanelsoneachplantprovidetheoperatorwiththe meanstoquicklyidentifyandresolveanyproblems. 29 WAN NETWORK CONCETTI HOT LINE IP CAMERA LAN NETWORK OPERATOR MONITOR IP CAMERA IP CAMERA IP CAMERA CUSTOMER'S WAN SECURE NETWORK MONITORING OF THE LINE THROUGH IP CAMERAS Streamlines and simplifies the hot-line assistance
  • 30. CHEMICAL, PLASTIC, FERTILIZERS AND OTHER PRODUCTS FEED GRAIN FOOD A. SCHULMAN PLASTICS, AKZO NOBEL, AMANDUS KAHL, ANOREL NV, BASF, BAYER, BERTRAMS, BRUNNER MOND, CALDERYS GERMANY, CALGON CARBON, CHEMVIRON, CELANESE (TICONA), CHEMTURA (GREAT LAKES CHEMICALS), CLARIANT, COLUMBIAN CARBON, COMPO, CONSTAB, COPERION, CRODA, DEGUSSA, DSM CHEMICALS, DUPONT, EKO ENERGY, ERCROS, ESCO, FERRO, GERMAN PELLETS, HAIFA CHEMICALS, HANSON, HENKEL, HEXION SPECIALTY CHEMICALS, HONEYWELL, INEOS - CHLOR VINYLS, INSTARMAC, J. RETTENMAIER & SÖHNE, KALPENA, KATOEN NATIE, KEMIRA, KLI ORGANIC, KLK, LAFARGE - PLR SVENSKA HÖGANÄS, LINZER AGROTRADE, LONZA, MARAKUNDA, NIKOCHEM, NILIT PLASTICS EUROPE, NOVARTIS (CIBA), NUOVA SOCO, OMNICOL, ODEBRECHT, OPTIROC, PROMAT, QUIKCRETE, REMIX DRY MORTAR (AGAR GROEP), RUSSALT, SASOL, SKW STICKSTOFFWERKE, SODA SANAYII AS, SOLUTIA UK (FLEXIS), SOLVAY, TATA CHEMICALS, TESSENDERLO, TOTAL, TM PROGRESS, TRANSGRANADA, TRIFERTO, URALCHEM-AZOT BEREZNIKI, XINJIANG TIANYE GROUP, YARA, ZHONGTAI, ZIRAX. ARDEX GROUP (CEMIX), CHEETHAM SALT, DOW, GEZOLAN AG, HOLCIM, J.M. HUBER, JUBILANT INDUSTRIES, KL KEPONG OLEOMAS, MOZYRSALT, WESTBUILD PRODUCTS, AJINOMOTO, ALF ISSEN, , AMYLUM, AVEVE, STATE MILLING, BOGDANOVICH, BOSCH TIERNAHRUNG, BURGESS SUPAFEEDS, CAMBRIAN PET FOODS, CARGILL, CENTRE SEM, CIMBRIA, COFCO TUNHE CHONGZUO SUGAR INDUSTRY, DANISCO SUGAR, DIBAQ ITALIA, DODSON & HORREL, DOSSCHE MILLS, DOX-AL ITALIA, DSM NUTRITIONAL, EFFE EFFE, EWOS, F. URL & Co, FARMINA (RUSSO MANGIMI), GATCHINSKY, GHEDA MANGIMI, GUITTARD CHOCOLATE, HAWAIIAN SUGAR COMPANY, JUBILANT AGRI, LATTERIA SORESINA, LEHMANN LINDMÜHLE, LESAFFRE - RED STAR, LIMAGRAIN, MAKFA, MANGIMI PETRINI, McCORMICK, MILK PRODUCTS, MONSANTO, NDF AZTECA MILLING, NOVA FOODS, NUTRECO, NUTRIX PIU', PIONEER HI-BRED, PREMIER NUTRITION, PRODIMEX, PROVIMI, RKW SÜD WÜRZBURG, ROQUETTE, RUPP MÜHLE HÖRBRANZ, RWA LINZ, S.I.S. SOCIETA' ITALIANA SEMENTI, SKRETTING AS, SOLAN KRAFTFUTTERWERK, ST. PETERSBURG MILL, STO POSTO, S DZUCKER, SUZHOU JIAHE FOODS, SYNGENTA, TATE & LYLE - AMYLUM, THE HAWAIIAN SUGAR COMPANY, TROUW, UNSER LAGERHAUS WHG, VITAL, WENHUI FOOD INDUSTRY, ZHENJIANG NANHUA SUGAR CO. AMALGAMATED SUGAR BAY BIOMIN, SENSIENT TECHNOLOGIES, SOUSS CEREALES, STANDLEE HAY, Ü T.I.G.E.M., ZERNOPRODUCT, WHAT OUR CUSTOMERS SAY JoseMerinoJiménez,SiteLogisticManagerat “IcansaythatConcettimachinesareveryreliablequalityinweightsandcapacitiesofproduction.Theyaremadewithgoodmaterials ininoxandwithprecisionworking.” MarkusDriess,GlobalTechnicalManagerat “Concettiisoneofourkeyglobalsupplierswhenitcomestopackagingmachines.Especiallythereliabilityofthemachinesisimpressive. Projectsarefulfilledtotheagreedtimelinesandfollowupservicesupportisoutstanding”. JeremyEvans,PlantManagerat “Concettiimpresseduswithaclearpassionforaqualityproductandmeticulousattentiontodetailintheearlystagesoftender,givingus theconfidencetomoveforwardwithapreviouslyunusedmanufacturer”. KlaasvandeVelde,ProductionManagerat “ThankstoConcettiweareverysuccesfullinthemarket”. WolfgangHeim,ManagingDirectorat “VerysatisfiedwiththeConcettimachines,theprojectdevelopmentandtheservice”. SOLVAYQUIMICAS.L.: DSMNutritionalProductsLTD.: HANSON: REMIXDROGEMORTELBV: BOSCHTIERNAHRUNGGMBH: REFERENCES 30
  • 31. Preparation is always the key to a successful project
  • 32. CONCETTI S.p.A. S.S.75 C. U. Km 4.190 Fraz. Ospedalicchio 06083 BASTIA UMBRA (Perugia) ITALY Tel. +39 075 801.561 Fax +39 075 800.0894 ® CBC S.r.l. S.S.75 C. U. Km 4.190 Fraz. Ospedalicchio 06083 BASTIA UMBRA (Perugia) ITALY Tel. +39 075 808.151 Fax +39 075 808.1508 sales@concetti.com CONCETTI North America Corporation PO Box 605 Hoschton, Georgia 30548 Toll-Free Number: 855-524-0660 NORTH AMERICA Corp. ® leZucche12/2014 www.concetti.com This information may be varied at any time without advanced notice