Presentation by Alexander TKönig (VW) at COMIT 2016: Digitally Building Britain, September 2016 More information: http://www.comit.org.uk/liveblog

1. Digital Factory Planning @ Volkswagen
Design and Construction 4.0

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Factory Planning @ Volkswagen
Design and Construction 4.0
2
5 Outlook & Summary
4
Industry 4.0 @ Volkswagen3
Contents
Volkswagen Group1

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Factory Planning @ Volkswagen
Design and Construction 4.0
2
5 Outlook & Summary
4
Industry 4.0 @ Volkswagen3
Contents
Volkswagen Group1

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Volkswagen Group
Key Figures 2015
Models
approx. 338
Production plants
119 worldwide
Production per day
Ø 38,527 vehicles

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Volkswagen Group

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Factory Planning @ Volkswagen
Design and Construction 4.0
2
5 Outlook & Summary
4
Industry 4.0 @ Volkswagen3
Contents
Volkswagen Group1

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Factory Planning @ Volkswagen
Working Locations of PMF worldwide
Südamerika
Nordamerika
Afrika
Australie
n
Asien
Europ
a
Projects
Since 2006 > 80 Mio€ construction cost
12 green- and brownfield projects
Since 2006 < 80 Mio€ construction cost
900 mid-size Projects
Ø 90-100 projects/year
infrastructure volume: approx. 5 billion €
coordination building & civil
engineering
HVAC electrical supply PMO

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Factory Planning @ Volkswagen
Purpose
The departement factory Planning has a central function
since the existing of the volkswagen group
Main specialists are architects, civil and building
engineers, electrical engineers, utility engineers
In times of stagnation: optimizing existing building
structures and standards
In times of expansion: New factorys and buildings
worldwide
Future: energy saving, factory of the future

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Factory Planning @ Volkswagen
5 main greenfield projects of past 15 years

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Factory Planning @ Volkswagen
Design and Construction 4.0
2
5 Summary
4
Industry 4.0 @ Volkswagen3
Contents
Volkswagen Group1

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Big Data
Digitalization
Internet of things
and services
Industry 4.0
Industry 4.0 @ Volkswagen
Understanding of VW Production

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Big Data
Digitalization
Internet of things
and services
Industry 4.0
Intelligent
Systems
Digital
Factory
Smart
Factory
Cyber-
Physical-
Systems
…
Industry 4.0 @ Volkswagen
Understanding of VW Production

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Social Media
Industrie 4.0 describes a consistant development of a real time connection between humans, objects
and systems with the utilization of all possibilities from the IT technologies around the whole supply
chain.
intelligent machinesautomatization
Yesterday: Industry1.0 & 2.0
Today: Industry 3.0
Tomorrow: Industry 4.0
mechanization tayloring
Internet of things
Industry 4.0 @ Volkswagen
From Industry 1.0 to Industry 4.0

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Factory of the future
PQ35
Digitalization 2D  3D
Automated engineering
facilities
MQB
(heute)
Connected
engineering facilities
Connected
Production
Future
Development
Cennected
HMI
Connected
Processes
Ab 20152000 – 20152000
Industry 4.0 @ Volkswagen
Interaction and integration of planning &manufacturing

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Factory Planning @ Volkswagen
Design and Construction 4.0
2
5 Summary
4
Industry 4.0 @ Volkswagen3
Contents
Volkswagen Group1

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Design and Construction 4.0
Definition
„Digital Factory is the generic form for a comprehensive network of
digital models, methods and tools – among others the simulation
and 3D-visualization integrated by a consistent Data-management.
The goal of Digital Factory is the integrated planning, evaluation
and continuous improvement of all relevant structures, processes
and resources of the real factory in connection with the product.“
from: VDI Richtlinie 4499 Blatt 1, 2008-02

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Design and Construction 4.0
Digital Factory @ Volkswagen Project structure
12 Brands/ > 119 Locations
10 Areas/ 3 Divisions (P, H, E)
18 Countrys/ 15 Languages
6 Basic Systems
Over 20.000 permanent system Users
Over 600 active project members

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Design and Construction 4.0
Digital Factory@ Volkswagen – Factory Planning System
 Productive since 1986
 In 6 brands and more then 45 locationsn
 Approx. 6000 Users and more then 180.000 drawings
 HLS is based on software from Bentley Systems Inc.

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Design and Construction 4.0
Digital Factory @ Volkswagen –HLS system family
File Server
Applications based on MicroStation
CAD-System MicroStation
Factory-DMU
Addon for Viewing und Reporting based Facilitiy
Planning
Modules

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Design and Construction 4.0
Factory DMU Definition and Benefits
Creation of a digital overall factory model with the following characteristics:
 Comprehensive, static representation of the factory
 Based on current digital production equipment and factory layout data
 Consideration of the complete planning process
2D 3D
Detailed description
Benefits:
 Early elimination of collisions
 Reduction of the change costs during the realization
 Improvement and insurance of the planning quality
 Creation of maturity level reports

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Design and Construction 4.0
System landscape for the factory DMU
3D-total model in Interviews3D
Import/
Conversion
Example: Factory DMU to the hall 4a Bratislava
Advantage of the factory DMU versus the single source systems:
Visualization of all operating equipments and factory arrays in real time on standard CAD
Hardware (Notebook, PC)
Source systems
 HLS
Press shop, log., constr.,
electrical engineering, TBE
 HLS Venturis
Paint shop, materials
handling technology
 Connect
Assembly
 Process Designer
Body shop

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Assembly
Press Shop
Paint Shop
Body Shop
Design and Construction 4.0
Factory-DMU – Project San Jose Chiapa (Mexico)

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Design and Construction 4.0
Factory-DMU - Project San Jose Chiapa (Mexico)

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Design and Construction 4.0
Factory-DMU – Example Clash Detection

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Design and Construction 4.0
Factory-DMU - Process
nach S. Kerber
Factory-DMU
Process

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Design and Construction 4.0
Factory-DMU - usage of a collaboration platform
- Connected working
- Digitalized processes
- Consolidated information
- Documentation
i
nach S. Kerber

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Design and Construction 4.0
Collaboration Platform
Examples:
digital plan approval
Change Management
a
b
nach S. Kerber
a
b

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nach S. Kerber
Design and Construction 4.0
Collaboration Plattform – Design Check Up
Advantages of digital Design Management:
 Compliant, accelarated, documentated design check up
 Savings in reproduction costs
 Connection between construction site and planning

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nach S. Kerber
Design and Construction 4.0
Collaboration Plattform – Change Management
Advantages of a digital Change Management:
 Compliant, accelarated and documentated Process
 „actual overview is created by itself“
 Usage of digital information (Monitoring, Reportiong exchange to
other systems)

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Factory Planning @ Volkswagen
Design and Construction 4.0
2
5 Outlook & Summary
4
Industry 4.0 @ Volkswagen3
Contents
Volkswagen Group1

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Outlook - Digital variance analysis
Usage of tablets with HLS mobile app
nach S. Kerber

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Outlook - digital variance analysis
Usage of tablets with HLS mobile app
SOLLIST
i
nach S. Kerber

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Outlook – digital variance analysis
collaboration platform integrated
nach S. Kerber

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Summary
 Factory planning is responsible for new construction projects
world and group-wide
 Within the project digital factory, VW deals with design and
construction 4.0
 Factory- DMU is a method for the coordination of drawings and
clash detection in projects
 Use cases show that a cloud based collaboration Tool is
necessary for handling of complexity within projects
 Development and improvement is a continuous need while
dealing with various projectst

35. Thank you for your Attention!