SlideShare ist ein Scribd-Unternehmen logo
1 von 21
Downloaden Sie, um offline zu lesen
www.businessbeam.com
An Introduction to
Lean Six Sigma
Business Beam (Pvt.) Limited
Too Many Buzzwords, Which One to
Chose?
 Lean
 Six Sigma
 5S
 Kaizen
 Poka-Yoke
 and many more…
2 Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.
Which track will help you run
Marathon in min. possible time?
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.3
Logical Improvement Steps
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.4
 Lets remove hurdles first…
This is Lean!!!
What is Lean?
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.5
 Lean manufacturing or lean production, often simply “Lean”, is a
production practice that targets for elimination of waste.
 What is Waste?
 Anything other than the minimum amount of equipment,materials, parts,
space, and worker’s time which are absolutely necessary to add value to
the product.
 For example:
 Defects
 Overproduction
 Waiting
 Non-utilized resources
 Transportation
 Inventory
 Extra processing
Results of Lean
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.6
COST QUALITY DELIVERY
(CycleTime)
Low Cost
 Lower working capital
 Less scrap and rework
 Higher productivity
High Quality
 Receive feedback at
more frequent
intervals
 Introduce design/
quality improvements
at a more rapid rate
Fast Response to Market
 Shorter delivery time
 Faster to market with
new products
 Improved market
share
Related Terms
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.7
 There are several related terms
 Kaizen
 6S
 PokaYoke
 Just InTime
 TQM
Kaizen
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.8
 Kaizen is the organized use of common sense to improve
cost, quality, delivery, and responsiveness to customer
needs.
 Five components of Kaizen are:
 Teamwork
 Personal discipline
 Improved morale
 Quality circles
 Suggestions for improvement
6S (5S plus Safety)
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.9
Sort Set in Order SustainStandardizeShine
Poka Yoke
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.10
 A poka-yoke device is any mechanism that either prevents
a mistake from being made or makes the mistake obvious
at a glance.
 The goal of poka-yoke is both prevention and detection:
“errors will not turn into defects if feedback and action
take place at the error stage.”
Six Sigma
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.11
 A Measure ofVariability
 How much Data falls within Customers’ Requirements
 3.4 Defect per Million Opportunities or
 99.99996% of Data or Opportunities
 Higher the Process Sigma
 The more Outputs meet Customers’ Requirements or
 The fewer the Defects.
Performing at Six Sigma
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.12
.00034% Defects (Products
Unacceptable to Customer)
Mean
Variation
Product or Service Output
99.99966% Products
Acceptable to customer
Six Sigma Implementation
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.13
DEFINE MEASURE ANALYZE IMPROVE CONTROL
DMAIC
1. Define
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.14
 Activities performed
 Map Current State
 Customers
 Demand Rate
 Processes
 Suppliers
 Storage Locations
 Product Flow
 Information Flow
DEFINE
2. Measure
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.15
 Activities performed
 Measure Inventory
 Total LeadTime
 Total CycleTime
 Process Time
 Cycle Efficiency
MEASURE
How far would you drive
without your gauges?
3. Analyze
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.18
 Activities performed:
 IdentifyWaste
 Over Producing
 Inventory
 Waiting
 Motion
 Transportation
 Defects
 Processing
 Build Strategy
 Build To Order
 AssembleTo Order
 Finish To Order
 EngineerTo Order
 Identify the Pacemaker
 Identify Issues
ANALYZE
4. Improve
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.19
 Activities performed
 Kaizen
 Map Future State
 Demand
 Create Flow from Pacemaker
 Create Pull from Pacemaker
 Calculate Inventory amounts
 Safety Stock
 Buffer Sizes
IMPROVE
5. Control
Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.20
 Activities performed
 Create metrics to maintain Future State
 Continuously Improve
CONTROL
www.businessbeam.com
Thank You!
contact@businessbeam.com

Weitere ähnliche Inhalte

Andere mochten auch

Using Media & Technology in Higher Education
Using Media & Technology in Higher EducationUsing Media & Technology in Higher Education
Using Media & Technology in Higher Education
Alaa Sadik
 
Pedagogy vs Andragogy
Pedagogy vs Andragogy Pedagogy vs Andragogy
Pedagogy vs Andragogy
Laura Collins
 
What is pedagogy
What is pedagogyWhat is pedagogy
What is pedagogy
debmoral
 
Technology in the classroom ppt
Technology in the classroom pptTechnology in the classroom ppt
Technology in the classroom ppt
Mayraleealdrete
 
Pedagogy Powerpoint
Pedagogy PowerpointPedagogy Powerpoint
Pedagogy Powerpoint
nompi
 
Integrating Technology into a Classroom
Integrating Technology into a ClassroomIntegrating Technology into a Classroom
Integrating Technology into a Classroom
guesta5243d5
 
Pedagogy vs andragogy presentation
Pedagogy vs andragogy presentationPedagogy vs andragogy presentation
Pedagogy vs andragogy presentation
Broto Mudjianto
 

Andere mochten auch (15)

Higher Education and Technology Leadership
Higher Education and Technology LeadershipHigher Education and Technology Leadership
Higher Education and Technology Leadership
 
Global Pedagogy in the World Language Classroom
Global Pedagogy in the World Language ClassroomGlobal Pedagogy in the World Language Classroom
Global Pedagogy in the World Language Classroom
 
Using Media & Technology in Higher Education
Using Media & Technology in Higher EducationUsing Media & Technology in Higher Education
Using Media & Technology in Higher Education
 
The issues and challenges in Higher Education Sector in India
The issues and challenges in Higher Education Sector in IndiaThe issues and challenges in Higher Education Sector in India
The issues and challenges in Higher Education Sector in India
 
Pedagogy vs Andragogy
Pedagogy vs Andragogy Pedagogy vs Andragogy
Pedagogy vs Andragogy
 
What is pedagogy
What is pedagogyWhat is pedagogy
What is pedagogy
 
Principles of Pedagogy
Principles of PedagogyPrinciples of Pedagogy
Principles of Pedagogy
 
Pck
PckPck
Pck
 
Pedagogical skills
Pedagogical skillsPedagogical skills
Pedagogical skills
 
Technology in the classroom ppt
Technology in the classroom pptTechnology in the classroom ppt
Technology in the classroom ppt
 
Pedagogy Powerpoint
Pedagogy PowerpointPedagogy Powerpoint
Pedagogy Powerpoint
 
The Pedagogy, Andragogy, Heutagogy of Mobile Learning
The Pedagogy, Andragogy, Heutagogy of Mobile LearningThe Pedagogy, Andragogy, Heutagogy of Mobile Learning
The Pedagogy, Andragogy, Heutagogy of Mobile Learning
 
Integrating Technology into a Classroom
Integrating Technology into a ClassroomIntegrating Technology into a Classroom
Integrating Technology into a Classroom
 
Pedagogy vs andragogy presentation
Pedagogy vs andragogy presentationPedagogy vs andragogy presentation
Pedagogy vs andragogy presentation
 
Enhancing Learning with Technology in Higher Education
Enhancing Learning with Technology in Higher EducationEnhancing Learning with Technology in Higher Education
Enhancing Learning with Technology in Higher Education
 

Ähnlich wie An introduction to lean six sigma

A Business Case for Establishing BCP
A Business Case for Establishing BCPA Business Case for Establishing BCP
A Business Case for Establishing BCP
Business Beam
 
20190923 AgileDC 2019 Conf Kanban AntiPatterns: What you don't know *can* hur...
20190923 AgileDC 2019 Conf Kanban AntiPatterns: What you don't know *can* hur...20190923 AgileDC 2019 Conf Kanban AntiPatterns: What you don't know *can* hur...
20190923 AgileDC 2019 Conf Kanban AntiPatterns: What you don't know *can* hur...
Craeg Strong
 

Ähnlich wie An introduction to lean six sigma (20)

A Business Case for Establishing BCP
A Business Case for Establishing BCPA Business Case for Establishing BCP
A Business Case for Establishing BCP
 
Lean and Six Sigma in Criminal Justice
Lean and Six Sigma in Criminal JusticeLean and Six Sigma in Criminal Justice
Lean and Six Sigma in Criminal Justice
 
Lean vs-six-sigma
Lean vs-six-sigmaLean vs-six-sigma
Lean vs-six-sigma
 
Lean vs-six-sigma
Lean vs-six-sigmaLean vs-six-sigma
Lean vs-six-sigma
 
RPA Portfolio Assessment
RPA Portfolio Assessment RPA Portfolio Assessment
RPA Portfolio Assessment
 
Gilard Application Programmers - OSM Features.pdf
Gilard Application Programmers - OSM Features.pdfGilard Application Programmers - OSM Features.pdf
Gilard Application Programmers - OSM Features.pdf
 
6sigma
6sigma6sigma
6sigma
 
Six Sigma Methodologies to Improve Processes in Industries
Six Sigma Methodologies to Improve Processes in IndustriesSix Sigma Methodologies to Improve Processes in Industries
Six Sigma Methodologies to Improve Processes in Industries
 
Datarobot, 자동화된 분석 적용 시 분석 절차의 변화 및 효용 - 홍운표 데이터 사이언티스트, DataRobot :: AWS Sum...
Datarobot, 자동화된 분석 적용 시 분석 절차의 변화 및 효용 - 홍운표 데이터 사이언티스트, DataRobot :: AWS Sum...Datarobot, 자동화된 분석 적용 시 분석 절차의 변화 및 효용 - 홍운표 데이터 사이언티스트, DataRobot :: AWS Sum...
Datarobot, 자동화된 분석 적용 시 분석 절차의 변화 및 효용 - 홍운표 데이터 사이언티스트, DataRobot :: AWS Sum...
 
Working capital management
Working capital management Working capital management
Working capital management
 
SDI MRO Connected
SDI MRO ConnectedSDI MRO Connected
SDI MRO Connected
 
Error-Free® Six Sigma
Error-Free® Six SigmaError-Free® Six Sigma
Error-Free® Six Sigma
 
Transforming Product Development - AWS Transformation Day: Santa Clara 2018
Transforming Product Development - AWS Transformation Day: Santa Clara 2018Transforming Product Development - AWS Transformation Day: Santa Clara 2018
Transforming Product Development - AWS Transformation Day: Santa Clara 2018
 
Transforming Product Development- Transformation Day Philadelphia 2018
Transforming Product Development- Transformation Day Philadelphia 2018Transforming Product Development- Transformation Day Philadelphia 2018
Transforming Product Development- Transformation Day Philadelphia 2018
 
Transforming Product Development- AWS Transformation Day Raleigh 2018.pdf
Transforming Product Development- AWS Transformation Day Raleigh 2018.pdfTransforming Product Development- AWS Transformation Day Raleigh 2018.pdf
Transforming Product Development- AWS Transformation Day Raleigh 2018.pdf
 
Customer Experience the new differentiator
Customer Experience the new differentiatorCustomer Experience the new differentiator
Customer Experience the new differentiator
 
20190923 AgileDC 2019 Conf Kanban AntiPatterns: What you don't know *can* hur...
20190923 AgileDC 2019 Conf Kanban AntiPatterns: What you don't know *can* hur...20190923 AgileDC 2019 Conf Kanban AntiPatterns: What you don't know *can* hur...
20190923 AgileDC 2019 Conf Kanban AntiPatterns: What you don't know *can* hur...
 
Oracle Cloud modernized Finance Process at CSL
Oracle Cloud modernized Finance Process at CSLOracle Cloud modernized Finance Process at CSL
Oracle Cloud modernized Finance Process at CSL
 
Transforming Product Development - AWS Transformation Day 2018: Detroit
Transforming Product Development - AWS Transformation Day 2018: DetroitTransforming Product Development - AWS Transformation Day 2018: Detroit
Transforming Product Development - AWS Transformation Day 2018: Detroit
 
Transforming Product Development - AWS Transformation Day Boston 2018
Transforming Product Development - AWS Transformation Day Boston 2018Transforming Product Development - AWS Transformation Day Boston 2018
Transforming Product Development - AWS Transformation Day Boston 2018
 

Mehr von Business Beam

Mehr von Business Beam (8)

What is iso 9001 qms
What is iso 9001 qmsWhat is iso 9001 qms
What is iso 9001 qms
 
How to write itil examinations
How to write itil examinationsHow to write itil examinations
How to write itil examinations
 
An introduction to prince2
An introduction to prince2An introduction to prince2
An introduction to prince2
 
How to write pmp examinations
How to write pmp examinationsHow to write pmp examinations
How to write pmp examinations
 
How to write cbap examinations
How to write cbap examinationsHow to write cbap examinations
How to write cbap examinations
 
Establishing an Effective PMO
Establishing an Effective PMOEstablishing an Effective PMO
Establishing an Effective PMO
 
What is ISO 27001 ISMS
What is ISO 27001 ISMSWhat is ISO 27001 ISMS
What is ISO 27001 ISMS
 
Myths and Realities About ITIL
Myths and Realities About ITILMyths and Realities About ITIL
Myths and Realities About ITIL
 

Kürzlich hochgeladen

一比一定(购)坎特伯雷大学毕业证(UC毕业证)成绩单学位证
一比一定(购)坎特伯雷大学毕业证(UC毕业证)成绩单学位证一比一定(购)坎特伯雷大学毕业证(UC毕业证)成绩单学位证
一比一定(购)坎特伯雷大学毕业证(UC毕业证)成绩单学位证
wpkuukw
 
怎样办理维多利亚大学毕业证(UVic毕业证书)成绩单留信认证
怎样办理维多利亚大学毕业证(UVic毕业证书)成绩单留信认证怎样办理维多利亚大学毕业证(UVic毕业证书)成绩单留信认证
怎样办理维多利亚大学毕业证(UVic毕业证书)成绩单留信认证
tufbav
 
Makarba ( Call Girls ) Ahmedabad ✔ 6297143586 ✔ Hot Model With Sexy Bhabi Rea...
Makarba ( Call Girls ) Ahmedabad ✔ 6297143586 ✔ Hot Model With Sexy Bhabi Rea...Makarba ( Call Girls ) Ahmedabad ✔ 6297143586 ✔ Hot Model With Sexy Bhabi Rea...
Makarba ( Call Girls ) Ahmedabad ✔ 6297143586 ✔ Hot Model With Sexy Bhabi Rea...
Naicy mandal
 
CHEAP Call Girls in Mayapuri (-DELHI )🔝 9953056974🔝(=)/CALL GIRLS SERVICE
CHEAP Call Girls in Mayapuri  (-DELHI )🔝 9953056974🔝(=)/CALL GIRLS SERVICECHEAP Call Girls in Mayapuri  (-DELHI )🔝 9953056974🔝(=)/CALL GIRLS SERVICE
CHEAP Call Girls in Mayapuri (-DELHI )🔝 9953056974🔝(=)/CALL GIRLS SERVICE
9953056974 Low Rate Call Girls In Saket, Delhi NCR
 
一比一定(购)新西兰林肯大学毕业证(Lincoln毕业证)成绩单学位证
一比一定(购)新西兰林肯大学毕业证(Lincoln毕业证)成绩单学位证一比一定(购)新西兰林肯大学毕业证(Lincoln毕业证)成绩单学位证
一比一定(购)新西兰林肯大学毕业证(Lincoln毕业证)成绩单学位证
wpkuukw
 
Vip Mumbai Call Girls Kalyan Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Kalyan Call On 9920725232 With Body to body massage wit...Vip Mumbai Call Girls Kalyan Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Kalyan Call On 9920725232 With Body to body massage wit...
amitlee9823
 
VIP Call Girls Dharwad 7001035870 Whatsapp Number, 24/07 Booking
VIP Call Girls Dharwad 7001035870 Whatsapp Number, 24/07 BookingVIP Call Girls Dharwad 7001035870 Whatsapp Number, 24/07 Booking
VIP Call Girls Dharwad 7001035870 Whatsapp Number, 24/07 Booking
dharasingh5698
 
Call Girls In RT Nagar ☎ 7737669865 🥵 Book Your One night Stand
Call Girls In RT Nagar ☎ 7737669865 🥵 Book Your One night StandCall Girls In RT Nagar ☎ 7737669865 🥵 Book Your One night Stand
Call Girls In RT Nagar ☎ 7737669865 🥵 Book Your One night Stand
amitlee9823
 
Escorts Service Sanjay Nagar ☎ 7737669865☎ Book Your One night Stand (Bangalore)
Escorts Service Sanjay Nagar ☎ 7737669865☎ Book Your One night Stand (Bangalore)Escorts Service Sanjay Nagar ☎ 7737669865☎ Book Your One night Stand (Bangalore)
Escorts Service Sanjay Nagar ☎ 7737669865☎ Book Your One night Stand (Bangalore)
amitlee9823
 
怎样办理圣芭芭拉分校毕业证(UCSB毕业证书)成绩单留信认证
怎样办理圣芭芭拉分校毕业证(UCSB毕业证书)成绩单留信认证怎样办理圣芭芭拉分校毕业证(UCSB毕业证书)成绩单留信认证
怎样办理圣芭芭拉分校毕业证(UCSB毕业证书)成绩单留信认证
ehyxf
 

Kürzlich hochgeladen (20)

Top Rated Pune Call Girls Ravet ⟟ 6297143586 ⟟ Call Me For Genuine Sex Servi...
Top Rated  Pune Call Girls Ravet ⟟ 6297143586 ⟟ Call Me For Genuine Sex Servi...Top Rated  Pune Call Girls Ravet ⟟ 6297143586 ⟟ Call Me For Genuine Sex Servi...
Top Rated Pune Call Girls Ravet ⟟ 6297143586 ⟟ Call Me For Genuine Sex Servi...
 
(ISHITA) Call Girls Service Aurangabad Call Now 8617697112 Aurangabad Escorts...
(ISHITA) Call Girls Service Aurangabad Call Now 8617697112 Aurangabad Escorts...(ISHITA) Call Girls Service Aurangabad Call Now 8617697112 Aurangabad Escorts...
(ISHITA) Call Girls Service Aurangabad Call Now 8617697112 Aurangabad Escorts...
 
一比一定(购)坎特伯雷大学毕业证(UC毕业证)成绩单学位证
一比一定(购)坎特伯雷大学毕业证(UC毕业证)成绩单学位证一比一定(购)坎特伯雷大学毕业证(UC毕业证)成绩单学位证
一比一定(购)坎特伯雷大学毕业证(UC毕业证)成绩单学位证
 
Shikrapur Call Girls Most Awaited Fun 6297143586 High Profiles young Beautie...
Shikrapur Call Girls Most Awaited Fun  6297143586 High Profiles young Beautie...Shikrapur Call Girls Most Awaited Fun  6297143586 High Profiles young Beautie...
Shikrapur Call Girls Most Awaited Fun 6297143586 High Profiles young Beautie...
 
Call Girls Kothrud Call Me 7737669865 Budget Friendly No Advance Booking
Call Girls Kothrud Call Me 7737669865 Budget Friendly No Advance BookingCall Girls Kothrud Call Me 7737669865 Budget Friendly No Advance Booking
Call Girls Kothrud Call Me 7737669865 Budget Friendly No Advance Booking
 
Introduction-to-4x4-SRAM-Memory-Block.pptx
Introduction-to-4x4-SRAM-Memory-Block.pptxIntroduction-to-4x4-SRAM-Memory-Block.pptx
Introduction-to-4x4-SRAM-Memory-Block.pptx
 
怎样办理维多利亚大学毕业证(UVic毕业证书)成绩单留信认证
怎样办理维多利亚大学毕业证(UVic毕业证书)成绩单留信认证怎样办理维多利亚大学毕业证(UVic毕业证书)成绩单留信认证
怎样办理维多利亚大学毕业证(UVic毕业证书)成绩单留信认证
 
Makarba ( Call Girls ) Ahmedabad ✔ 6297143586 ✔ Hot Model With Sexy Bhabi Rea...
Makarba ( Call Girls ) Ahmedabad ✔ 6297143586 ✔ Hot Model With Sexy Bhabi Rea...Makarba ( Call Girls ) Ahmedabad ✔ 6297143586 ✔ Hot Model With Sexy Bhabi Rea...
Makarba ( Call Girls ) Ahmedabad ✔ 6297143586 ✔ Hot Model With Sexy Bhabi Rea...
 
Top Rated Pune Call Girls Shirwal ⟟ 6297143586 ⟟ Call Me For Genuine Sex Ser...
Top Rated  Pune Call Girls Shirwal ⟟ 6297143586 ⟟ Call Me For Genuine Sex Ser...Top Rated  Pune Call Girls Shirwal ⟟ 6297143586 ⟟ Call Me For Genuine Sex Ser...
Top Rated Pune Call Girls Shirwal ⟟ 6297143586 ⟟ Call Me For Genuine Sex Ser...
 
CHEAP Call Girls in Mayapuri (-DELHI )🔝 9953056974🔝(=)/CALL GIRLS SERVICE
CHEAP Call Girls in Mayapuri  (-DELHI )🔝 9953056974🔝(=)/CALL GIRLS SERVICECHEAP Call Girls in Mayapuri  (-DELHI )🔝 9953056974🔝(=)/CALL GIRLS SERVICE
CHEAP Call Girls in Mayapuri (-DELHI )🔝 9953056974🔝(=)/CALL GIRLS SERVICE
 
一比一定(购)新西兰林肯大学毕业证(Lincoln毕业证)成绩单学位证
一比一定(购)新西兰林肯大学毕业证(Lincoln毕业证)成绩单学位证一比一定(购)新西兰林肯大学毕业证(Lincoln毕业证)成绩单学位证
一比一定(购)新西兰林肯大学毕业证(Lincoln毕业证)成绩单学位证
 
Vip Mumbai Call Girls Kalyan Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Kalyan Call On 9920725232 With Body to body massage wit...Vip Mumbai Call Girls Kalyan Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Kalyan Call On 9920725232 With Body to body massage wit...
 
VIP Call Girls Dharwad 7001035870 Whatsapp Number, 24/07 Booking
VIP Call Girls Dharwad 7001035870 Whatsapp Number, 24/07 BookingVIP Call Girls Dharwad 7001035870 Whatsapp Number, 24/07 Booking
VIP Call Girls Dharwad 7001035870 Whatsapp Number, 24/07 Booking
 
Pooja 9892124323, Call girls Services and Mumbai Escort Service Near Hotel Th...
Pooja 9892124323, Call girls Services and Mumbai Escort Service Near Hotel Th...Pooja 9892124323, Call girls Services and Mumbai Escort Service Near Hotel Th...
Pooja 9892124323, Call girls Services and Mumbai Escort Service Near Hotel Th...
 
Call Girls In RT Nagar ☎ 7737669865 🥵 Book Your One night Stand
Call Girls In RT Nagar ☎ 7737669865 🥵 Book Your One night StandCall Girls In RT Nagar ☎ 7737669865 🥵 Book Your One night Stand
Call Girls In RT Nagar ☎ 7737669865 🥵 Book Your One night Stand
 
Get Premium Pimple Saudagar Call Girls (8005736733) 24x7 Rate 15999 with A/c ...
Get Premium Pimple Saudagar Call Girls (8005736733) 24x7 Rate 15999 with A/c ...Get Premium Pimple Saudagar Call Girls (8005736733) 24x7 Rate 15999 with A/c ...
Get Premium Pimple Saudagar Call Girls (8005736733) 24x7 Rate 15999 with A/c ...
 
(INDIRA) Call Girl Napur Call Now 8617697112 Napur Escorts 24x7
(INDIRA) Call Girl Napur Call Now 8617697112 Napur Escorts 24x7(INDIRA) Call Girl Napur Call Now 8617697112 Napur Escorts 24x7
(INDIRA) Call Girl Napur Call Now 8617697112 Napur Escorts 24x7
 
Escorts Service Sanjay Nagar ☎ 7737669865☎ Book Your One night Stand (Bangalore)
Escorts Service Sanjay Nagar ☎ 7737669865☎ Book Your One night Stand (Bangalore)Escorts Service Sanjay Nagar ☎ 7737669865☎ Book Your One night Stand (Bangalore)
Escorts Service Sanjay Nagar ☎ 7737669865☎ Book Your One night Stand (Bangalore)
 
Book Paid Lohegaon Call Girls Pune 8250192130Low Budget Full Independent High...
Book Paid Lohegaon Call Girls Pune 8250192130Low Budget Full Independent High...Book Paid Lohegaon Call Girls Pune 8250192130Low Budget Full Independent High...
Book Paid Lohegaon Call Girls Pune 8250192130Low Budget Full Independent High...
 
怎样办理圣芭芭拉分校毕业证(UCSB毕业证书)成绩单留信认证
怎样办理圣芭芭拉分校毕业证(UCSB毕业证书)成绩单留信认证怎样办理圣芭芭拉分校毕业证(UCSB毕业证书)成绩单留信认证
怎样办理圣芭芭拉分校毕业证(UCSB毕业证书)成绩单留信认证
 

An introduction to lean six sigma

  • 1. www.businessbeam.com An Introduction to Lean Six Sigma Business Beam (Pvt.) Limited
  • 2. Too Many Buzzwords, Which One to Chose?  Lean  Six Sigma  5S  Kaizen  Poka-Yoke  and many more… 2 Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.
  • 3. Which track will help you run Marathon in min. possible time? Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.3
  • 4. Logical Improvement Steps Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.4  Lets remove hurdles first… This is Lean!!!
  • 5. What is Lean? Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.5  Lean manufacturing or lean production, often simply “Lean”, is a production practice that targets for elimination of waste.  What is Waste?  Anything other than the minimum amount of equipment,materials, parts, space, and worker’s time which are absolutely necessary to add value to the product.  For example:  Defects  Overproduction  Waiting  Non-utilized resources  Transportation  Inventory  Extra processing
  • 6. Results of Lean Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.6 COST QUALITY DELIVERY (CycleTime) Low Cost  Lower working capital  Less scrap and rework  Higher productivity High Quality  Receive feedback at more frequent intervals  Introduce design/ quality improvements at a more rapid rate Fast Response to Market  Shorter delivery time  Faster to market with new products  Improved market share
  • 7. Related Terms Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.7  There are several related terms  Kaizen  6S  PokaYoke  Just InTime  TQM
  • 8. Kaizen Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.8  Kaizen is the organized use of common sense to improve cost, quality, delivery, and responsiveness to customer needs.  Five components of Kaizen are:  Teamwork  Personal discipline  Improved morale  Quality circles  Suggestions for improvement
  • 9. 6S (5S plus Safety) Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.9 Sort Set in Order SustainStandardizeShine
  • 10. Poka Yoke Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.10  A poka-yoke device is any mechanism that either prevents a mistake from being made or makes the mistake obvious at a glance.  The goal of poka-yoke is both prevention and detection: “errors will not turn into defects if feedback and action take place at the error stage.”
  • 11. Six Sigma Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.11  A Measure ofVariability  How much Data falls within Customers’ Requirements  3.4 Defect per Million Opportunities or  99.99996% of Data or Opportunities  Higher the Process Sigma  The more Outputs meet Customers’ Requirements or  The fewer the Defects.
  • 12. Performing at Six Sigma Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.12 .00034% Defects (Products Unacceptable to Customer) Mean Variation Product or Service Output 99.99966% Products Acceptable to customer
  • 13. Six Sigma Implementation Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.13 DEFINE MEASURE ANALYZE IMPROVE CONTROL DMAIC
  • 14. 1. Define Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.14  Activities performed  Map Current State  Customers  Demand Rate  Processes  Suppliers  Storage Locations  Product Flow  Information Flow DEFINE
  • 15. 2. Measure Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.15  Activities performed  Measure Inventory  Total LeadTime  Total CycleTime  Process Time  Cycle Efficiency MEASURE
  • 16. How far would you drive without your gauges?
  • 17.
  • 18. 3. Analyze Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.18  Activities performed:  IdentifyWaste  Over Producing  Inventory  Waiting  Motion  Transportation  Defects  Processing  Build Strategy  Build To Order  AssembleTo Order  Finish To Order  EngineerTo Order  Identify the Pacemaker  Identify Issues ANALYZE
  • 19. 4. Improve Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.19  Activities performed  Kaizen  Map Future State  Demand  Create Flow from Pacemaker  Create Pull from Pacemaker  Calculate Inventory amounts  Safety Stock  Buffer Sizes IMPROVE
  • 20. 5. Control Copyrights (c) 2004-2013 Business Beam (Pvt.) Limited.All rights reserved.20  Activities performed  Create metrics to maintain Future State  Continuously Improve CONTROL