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Aditya Kurniawan
Politeknik Kota Malang 2012




                        PLC Technologies
                        An introduction to Programmable Logic Controller




                                   Powerpoint Templates
                                                                       Page 1
                                     Copyright aditya@poltekom.ac.id
CURICULUM VITAE

 Nama              : Aditya Kurniawan, S.ST
 Institusi         : Politeknik Elektronika – ITS
 Email             : aditya@poltekom.ac.id
 Jurusan           : Teknik Mekatronika (2005 – Skrg)

 Spesialisasi
            : Image Processing
              Sensoric - Actoric
              Control Instrument
              Quality controlling
 Pengalaman :
      • PLC Programmer Schneider Electric Cikarang

      • Quality Assurance Engineer Formulatrix Lab
        Automation
         • Microimaging department
         • Microfluidic department


      • Technical Support for Japan Wakenyaku Co.Ltd
       (Rapid Microfluidic Dispenser)
                                  Powerpoint Templates
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                                        Copyright aditya@poltekom.ac.id
TRAINING & EXPERIENCE




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                          Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Material coverage




             On CERTIFICATE




                    Powerpoint Templates
                                                        Page 4
                      Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Kontrak Kuliah



                         Assesment

   Teori          30%
   UAS

   Praktikum   70%
   PLC Program
   Laporan Praktikum



                     Powerpoint Templates
                                                           Page 5
                         Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Terminology



Programmable       : Its behavior is able to be modified by using programming language

Logic              : Structured, step by step, “make sense”

Controller         : Device used to manage another device

Discrete           : a boolean function (true/false) OR (1/0) OR (on/off)

LAD/LDR/ladder     : a programming language using “Electrical Circuit” logic

STL/Statement List : a programming language using “English structured” logic

INPUT              : Incoming signal

Output             : Outcome / result signal



                                  Powerpoint Templates
                                                                                   Page 6
                                       Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC

  In Snack Foods Industries


  ◊ Temperature Control ◊ Pressure Control
  ◊ Variable Speed Drive Systems Batching Systems
  ◊ Continuous Mixing System Controls
  ◊ Batch Mixing Systems Material Handling
  ◊ Pneumatic Conveying Systems
  ◊ Vacuum Conveying Systems
  ◊ Product Conveying Systems Cooker Systems
  ◊ Temperature Control
  ◊ Level Control
  ◊ PH Control Extrusion & Cutting Systems
  ◊ Speed Control
  ◊ Pressure Control
  ◊ Cutting Control Slurry Mixing and Distribution
  ◊ Pump Control Systems
  ◊ Valve Control Systems      Powerpoint Templates
                                                                 Page 7
                               Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC



  Kiln Control Systems

  ◊ Temperature Control
  ◊ Humidity Control Material Handling
  ◊ Pneumatic Conveying Systems
  ◊ Vacuum Conveying Systems
  ◊ Product Conveying Systems Cutting Control Systems Forming Systems
  ◊ Variable Speed Drive Systems Gypsum Mixing and Distribution
  ◊ Pump Control Systems
  ◊ Valve Control Systems Batching Systems
  ◊ Continuous Mixing System Controls
  ◊ Inventory Control Systems




                           Powerpoint Templates
                                                                        Page 8
                              Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC




   INPUT                                                              OUTPUT
   SIGNAL                           PLC                               SIGNAL




 A PLC is simply a block / device use to MANIPULATE input signal by using certain
                                       RULES

                     The manipulation process called Control
                           The rules called Program
                             Powerpoint Templates
                                                                          Page 9
                                Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC
  INPUT                                                          OUTPUT
  SIGNAL                                                         SIGNAL
 All character
 in alphabet
                                ALL vocal
                                 character
                                should be
                               changed into                    12 B C D 12 F
 ABCDEFG                      NUMBER (12)                     G H 12 J K L M
HIJKLMNO                                                      N 12 P Q R S T
 PQRSTUV                                                        12 V W X Y Z
    WXYZ


                            MAKES SENSE?

                      That’s why we called it LOGIC


                         Powerpoint Templates
                                                                     Page 10
                            Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC
  INPUT                                                                    OUTPUT
  SIGNAL                                                                   SIGNAL
 All character
 in alphabet
                                      Seluruh huruf
                                     VOKAL harus
                                     diubah menjadi
                                      ANGKA (12)                        12 B C D 12 F
 ABCDEFG                                                               G H 12 J K L M
HIJKLMNO                                                               N 12 P Q R S T
 PQRSTUV                                                                 12 V W X Y Z
    WXYZ


                 How if I change the language? Is the result difference?

                         That is what a Program Language is!


                                 Powerpoint Templates
                                                                              Page 11
                                    Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC
  INPUT                                                               OUTPUT
  SIGNAL                                                              SIGNAL
                                  Seluruh huruf
 All character
                                 VOKAL harus
 in alphabet
                                 diubah menjadi
                                  ANGKA (12)
                                        =
                                    ALL vocal
                                    character                      12 B C D 12 F
 ABCDEFG                                                          G H 12 J K L M
HIJKLMNO                            should be
                                  changed into                    N 12 P Q R S T
 PQRSTUV                                                            12 V W X Y Z
    WXYZ                         NUMBER (12)


           A program language is a WAY to define a rule to a controller
                    Therefore it could be done in any ways



                             Powerpoint Templates
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                                Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC
PLC Basic Properties


         Programming Language
         (Rules)


         Input Module
         (Ear)


         Output Module
         (Hand)


         CPU (Central Processing Unit)
         (Brain)



                        Powerpoint Templates
                                                            Page 13
                          Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC Programming Language



      1. Ladder / kontaktplan
         This one the most COMMON

      2. Statement List / anweisungliste
         This one the most COMMON



      3. FBD (Function Block Diagram)


      4. SFC (Sequential Flow Chart)



                          Powerpoint Templates
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                             Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC Input module




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                         Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC Output module module




                       Powerpoint Templates
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                         Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC CPU Unit




                      Powerpoint Templates
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                        Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Introduction to PLC Programming Language Ladder




                       Powerpoint Templates
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                         Copyright aditya@poltekom.ac.id
Fundamentals of PLC Technologies
Understanding discrete control automation



    Sensing                                                Actuating
       SENSOR
                                                               MOTOR




       BUTTON                                              SOLENOID VALVE




       INPUT                                                  OUTPUT


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                         Copyright aditya@poltekom.ac.id
AND




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OR




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NOT




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  Copyright aditya@poltekom.ac.id
NAND




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XOR




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  Copyright aditya@poltekom.ac.id
XNOR

    ?
1
0
0
1



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      Copyright aditya@poltekom.ac.id
END OF SLIDE




 Thank You
Contact : aditya@poltekom.ac.id Phone : +62-897-313 0 135




                Powerpoint Templates
                                                            Page 26
                   Copyright aditya@poltekom.ac.id

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Introduction to plc

  • 1. Aditya Kurniawan Politeknik Kota Malang 2012 PLC Technologies An introduction to Programmable Logic Controller Powerpoint Templates Page 1 Copyright aditya@poltekom.ac.id
  • 2. CURICULUM VITAE Nama : Aditya Kurniawan, S.ST Institusi : Politeknik Elektronika – ITS Email : aditya@poltekom.ac.id Jurusan : Teknik Mekatronika (2005 – Skrg) Spesialisasi : Image Processing Sensoric - Actoric Control Instrument Quality controlling Pengalaman : • PLC Programmer Schneider Electric Cikarang • Quality Assurance Engineer Formulatrix Lab Automation • Microimaging department • Microfluidic department • Technical Support for Japan Wakenyaku Co.Ltd (Rapid Microfluidic Dispenser) Powerpoint Templates Page 2 Copyright aditya@poltekom.ac.id
  • 3. TRAINING & EXPERIENCE Powerpoint Templates Page 3 Copyright aditya@poltekom.ac.id
  • 4. Fundamentals of PLC Technologies Material coverage On CERTIFICATE Powerpoint Templates Page 4 Copyright aditya@poltekom.ac.id
  • 5. Fundamentals of PLC Technologies Kontrak Kuliah Assesment Teori  30% UAS Praktikum  70% PLC Program Laporan Praktikum Powerpoint Templates Page 5 Copyright aditya@poltekom.ac.id
  • 6. Fundamentals of PLC Technologies Terminology Programmable : Its behavior is able to be modified by using programming language Logic : Structured, step by step, “make sense” Controller : Device used to manage another device Discrete : a boolean function (true/false) OR (1/0) OR (on/off) LAD/LDR/ladder : a programming language using “Electrical Circuit” logic STL/Statement List : a programming language using “English structured” logic INPUT : Incoming signal Output : Outcome / result signal Powerpoint Templates Page 6 Copyright aditya@poltekom.ac.id
  • 7. Fundamentals of PLC Technologies Introduction to PLC In Snack Foods Industries ◊ Temperature Control ◊ Pressure Control ◊ Variable Speed Drive Systems Batching Systems ◊ Continuous Mixing System Controls ◊ Batch Mixing Systems Material Handling ◊ Pneumatic Conveying Systems ◊ Vacuum Conveying Systems ◊ Product Conveying Systems Cooker Systems ◊ Temperature Control ◊ Level Control ◊ PH Control Extrusion & Cutting Systems ◊ Speed Control ◊ Pressure Control ◊ Cutting Control Slurry Mixing and Distribution ◊ Pump Control Systems ◊ Valve Control Systems Powerpoint Templates Page 7 Copyright aditya@poltekom.ac.id
  • 8. Fundamentals of PLC Technologies Introduction to PLC Kiln Control Systems ◊ Temperature Control ◊ Humidity Control Material Handling ◊ Pneumatic Conveying Systems ◊ Vacuum Conveying Systems ◊ Product Conveying Systems Cutting Control Systems Forming Systems ◊ Variable Speed Drive Systems Gypsum Mixing and Distribution ◊ Pump Control Systems ◊ Valve Control Systems Batching Systems ◊ Continuous Mixing System Controls ◊ Inventory Control Systems Powerpoint Templates Page 8 Copyright aditya@poltekom.ac.id
  • 9. Fundamentals of PLC Technologies Introduction to PLC INPUT OUTPUT SIGNAL PLC SIGNAL A PLC is simply a block / device use to MANIPULATE input signal by using certain RULES The manipulation process called Control The rules called Program Powerpoint Templates Page 9 Copyright aditya@poltekom.ac.id
  • 10. Fundamentals of PLC Technologies Introduction to PLC INPUT OUTPUT SIGNAL SIGNAL All character in alphabet ALL vocal character should be changed into 12 B C D 12 F ABCDEFG NUMBER (12) G H 12 J K L M HIJKLMNO N 12 P Q R S T PQRSTUV 12 V W X Y Z WXYZ MAKES SENSE? That’s why we called it LOGIC Powerpoint Templates Page 10 Copyright aditya@poltekom.ac.id
  • 11. Fundamentals of PLC Technologies Introduction to PLC INPUT OUTPUT SIGNAL SIGNAL All character in alphabet Seluruh huruf VOKAL harus diubah menjadi ANGKA (12) 12 B C D 12 F ABCDEFG G H 12 J K L M HIJKLMNO N 12 P Q R S T PQRSTUV 12 V W X Y Z WXYZ How if I change the language? Is the result difference? That is what a Program Language is! Powerpoint Templates Page 11 Copyright aditya@poltekom.ac.id
  • 12. Fundamentals of PLC Technologies Introduction to PLC INPUT OUTPUT SIGNAL SIGNAL Seluruh huruf All character VOKAL harus in alphabet diubah menjadi ANGKA (12) = ALL vocal character 12 B C D 12 F ABCDEFG G H 12 J K L M HIJKLMNO should be changed into N 12 P Q R S T PQRSTUV 12 V W X Y Z WXYZ NUMBER (12) A program language is a WAY to define a rule to a controller Therefore it could be done in any ways Powerpoint Templates Page 12 Copyright aditya@poltekom.ac.id
  • 13. Fundamentals of PLC Technologies Introduction to PLC PLC Basic Properties Programming Language (Rules) Input Module (Ear) Output Module (Hand) CPU (Central Processing Unit) (Brain) Powerpoint Templates Page 13 Copyright aditya@poltekom.ac.id
  • 14. Fundamentals of PLC Technologies Introduction to PLC Programming Language 1. Ladder / kontaktplan This one the most COMMON 2. Statement List / anweisungliste This one the most COMMON 3. FBD (Function Block Diagram) 4. SFC (Sequential Flow Chart) Powerpoint Templates Page 14 Copyright aditya@poltekom.ac.id
  • 15. Fundamentals of PLC Technologies Introduction to PLC Input module Powerpoint Templates Page 15 Copyright aditya@poltekom.ac.id
  • 16. Fundamentals of PLC Technologies Introduction to PLC Output module module Powerpoint Templates Page 16 Copyright aditya@poltekom.ac.id
  • 17. Fundamentals of PLC Technologies Introduction to PLC CPU Unit Powerpoint Templates Page 17 Copyright aditya@poltekom.ac.id
  • 18. Fundamentals of PLC Technologies Introduction to PLC Programming Language Ladder Powerpoint Templates Page 18 Copyright aditya@poltekom.ac.id
  • 19. Fundamentals of PLC Technologies Understanding discrete control automation Sensing Actuating SENSOR MOTOR BUTTON SOLENOID VALVE INPUT OUTPUT Powerpoint Templates Page 19 Copyright aditya@poltekom.ac.id
  • 20. AND Powerpoint Templates Page 20 Copyright aditya@poltekom.ac.id
  • 21. OR Powerpoint Templates Page 21 Copyright aditya@poltekom.ac.id
  • 22. NOT Powerpoint Templates Page 22 Copyright aditya@poltekom.ac.id
  • 23. NAND Powerpoint Templates Page 23 Copyright aditya@poltekom.ac.id
  • 24. XOR Powerpoint Templates Page 24 Copyright aditya@poltekom.ac.id
  • 25. XNOR ? 1 0 0 1 Powerpoint Templates Page 25 Copyright aditya@poltekom.ac.id
  • 26. END OF SLIDE Thank You Contact : aditya@poltekom.ac.id Phone : +62-897-313 0 135 Powerpoint Templates Page 26 Copyright aditya@poltekom.ac.id