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Senior/Graduate
HMA Course

Superpave Asphalt Binder
Specifications

Asphalt Binder

Superpave Specifications

1
Sources of Information
• American Association of State Highway
Transportation Officials (AASHTO)
• Federal Highway Administration (FHWA)
• Departments of Transportations (DOT) for individual
States
• National Asphalt Pavement Association (NAPA)
• National Center for Asphalt Technology (NCAT)
• The Asphalt Institute (AI)

Asphalt Binder

Superpave Specifications

2
Superpave Asphalt Binder Specification
The grading system is based on Climate

PG 64 - 22
Min pavement
temperature

Performance
Grade

Average 7-day max
pavement temperature
Asphalt Binder

Superpave Specifications

3
Performance Grades
CEC

Avg 7-day Max, oC

PG 46

1-day Min, oC

PG 52

PG 58

PG 64

PG 70

PG 76

PG 82

-34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22
-28 -34

ORIGINAL
> 230 oC

(Flash Point)
(Rotational Viscosity)

< 3 Pa.s @ 135 oC
46

52

58

64

(ROLLING THIN FILM OVEN)

46

52

58

90

90

10

S < 300 MPa

7

4

25

22

19

m > 0.300

16

13

10

7

25

22

19

16

13

31

0

-6

Report Value

-12 -18 -24 -30 -36

-6 -12 -18 -24 -30

82

PAV
100 (110)

110 (110)

DSR G* sin δ
28

0

(Bending Beam Rheometer)

> 1.00 %
Asphalt Binder

76

100 (110)

( Bending Beam Rheometer)
-24 -30 -36
-18 -24

70

100

(Dynamic Shear Rheometer)

< 5000 kPa

82

Mass Loss < 1.00 %

64

100

76

DSR G*/sin δ

(PRESSURE AGING VESSEL)

20 Hours, 2.07 MPa

70

RTFO

(Dynamic Shear Rheometer)

> 2.20 kPa

RV
DSR G*/sin δ

(Dynamic Shear Rheometer)

> 1.00 kPa

FP

25 22

19

16

34

31

28

BBR “S” Stiffness
-6 -12 -18 -24 -30

BBR

0

-6

25

22

19

37

34

31 28

25

40

37

34 28
31

& “m”- value
-12 -18 -24 -30

0

-6

-12 -18 -24

0

-6

0

-6

-12 -18 -24

0

-6 -12

Physical Hardening

(Direct Tension) DT
Superpave Specifications
-24 -30 -36
-18 -24

0

-6

-12 -18 -24 -30 -36 -6

-12 -18 -24 -30

0

-6

-12

-12 -18 -24 -30

4
0

-6 -12 -18 -24 -30
How the PG Spec Works
CEC

Spec Requirement
1-day Min, C
Remains Constant

Avg 7-day Max, oC

PG 46

o

PG 52

PG 58

PG 64

PG 76

PG 82

-34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22
-28 -34

ORIGINAL

> 230 oC

(Flash Point)
(Rotational Viscosity)

< 3 Pa.s @ 135 oC
46

58
58

52

52

58

90

90

7

4

25

22

19

m > 0.300

16

13

10

7

25

22

19

16

13

31

0

-6

Report Value

-12 -18 -24 -30 -36

-6 -12 -18 -24 -30

82

PAV
100 (110)

110 (110)

DSR G* sin δ
28

0

(Bending Beam Rheometer)

> 1.00 %
Asphalt Binder

82

76

100 (110)

( Bending Beam Rheometer)
-24 -30 -36
-18 -24

70

100

(Dynamic Shear Rheometer)

10

76

Mass Loss < 1.00 %

64

100

Test Temperature
< 5000 kPa
Changes

70

DSR G*/sin δ

(PRESSURE AGING VESSEL)

20 Hours, 2.07 MPa

64

RTFO

(Dynamic Shear Rheometer)
46

RV

64

(ROLLING THIN FILM OVEN)

> 2.20 kPa

FP
DSR G*/sin δ

(Dynamic Shear Rheometer)

> 1.00 kPa

S < 300 MPa

PG 70

25 22

19

16

34

31

28

BBR “S” Stiffness
-6 -12 -18 -24 -30

BBR

0

-6

25

22

19

37

34

31 28

25

40

37

34 28
31

& “m”- value
-12 -18 -24 -30

0

-6

-12 -18 -24

0

-6

0

-6

-12 -18 -24

0

-6 -12

Physical Hardening

(Direct Tension) DT
Superpave Specifications
-24 -30 -36
-18 -24

0

-6

-12 -18 -24 -30 -36 -6

-12 -18 -24 -30

0

-6

-12

-12 -18 -24 -30

5
0

-6 -12 -18 -24 -30
Permanent Deformation
CEC

Avg 7-day Max, oC

PG 46

1-day Min, oC

PG 52

PG 58

PG 64

PG 70

PG 76

PG 82

-34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22
-28 -34

ORIGINAL
> 230 oC

(Flash Point)
(Rotational Viscosity)

< 3 Pa.s @ 135 oC
46

52

58

64

(ROLLING THIN FILM OVEN)

•Unaged
> 2.20 kPa
•RTFO Aged

52

58

90

90

10

S < 300 MPa

7

4

25

22

19

m > 0.300

16

13

10

7

25

22

19

16

13

31

0

-6

Report Value

-12 -18 -24 -30 -36

-6 -12 -18 -24 -30

82

PAV
100 (110)

110 (110)

DSR G* sin δ
28

0

(Bending Beam Rheometer)

> 1.00 %
Asphalt Binder

76

100 (110)

( Bending Beam Rheometer)
-24 -30 -36
-18 -24

70

100

(Dynamic Shear Rheometer)

< 5000 kPa

82

Mass Loss < 1.00 %

64

100

76

DSR G*/sin δ

(PRESSURE AGING VESSEL)

20 Hours, 2.07 MPa

70

RTFO

(Dynamic Shear Rheometer)
46

RV
DSR G*/sin δ

(Dynamic Shear Rheometer)

> 1.00 kPa

FP

25 22

19

16

34

31

28

BBR “S” Stiffness
-6 -12 -18 -24 -30

BBR

0

-6

25

22

19

37

34

31 28

25

40

37

34 28
31

& “m”- value
-12 -18 -24 -30

0

-6

-12 -18 -24

0

-6

0

-6

-12 -18 -24

0

-6 -12

Physical Hardening

(Direct Tension) DT
Superpave Specifications
-24 -30 -36
-18 -24

0

-6

-12 -18 -24 -30 -36 -6

-12 -18 -24 -30

0

-6

-12

-12 -18 -24 -30

6
0

-6 -12 -18 -24 -30
Permanent Deformation
• Addressed by high temp stiffness
– G*/sin δ on unaged asphalt binder > 1.00
kPa
– G*/sin δ on RTFO aged asphalt binder >
2.20 kPa

Heavy Trucks

Asphalt Binder

Superpave Specifications

> Early part of
pavement
service life
7
Fatigue Cracking
CEC

Avg 7-day Max, oC

PG 46

1-day Min, oC

PG 52

PG 58

PG 64

PG 70

PG 76

PG 82

-34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22
-28 -34

ORIGINAL
> 230 oC

(Flash Point)
(Rotational Viscosity)

< 3 Pa.s @ 135 oC
46

52

58

64

(ROLLING THIN FILM OVEN)

46

52

58

90

90

10

7

4

25

22

19

m > 0.300
PAV Aged

S < 300 MPa

16

13

10

7

25

22

19

16

13

31

0

-6

Report Value

-12 -18 -24 -30 -36

-6 -12 -18 -24 -30

82

PAV
100 (110)

110 (110)

DSR G* sin δ
28

0

(Bending Beam Rheometer)

> 1.00 %
Asphalt Binder

76

100 (110)

( Bending Beam Rheometer)
-24 -30 -36
-18 -24

70

100

(Dynamic Shear Rheometer)

< 5000 kPa

82

Mass Loss < 1.00 %

64

100

76

DSR G*/sin δ

(PRESSURE AGING VESSEL)

20 Hours, 2.07 MPa

70

RTFO

(Dynamic Shear Rheometer)

> 2.20 kPa

RV
DSR G*/sin δ

(Dynamic Shear Rheometer)

> 1.00 kPa

FP

25 22

19

16

34

31

28

BBR “S” Stiffness
-6 -12 -18 -24 -30

BBR

0

-6

25

22

19

37

34

31 28

25

40

37

34 28
31

& “m”- value
-12 -18 -24 -30

0

-6

-12 -18 -24

0

-6

0

-6

-12 -18 -24

0

-6 -12

Physical Hardening

(Direct Tension) DT
Superpave Specifications
-24 -30 -36
-18 -24

0

-6

-12 -18 -24 -30 -36 -6

-12 -18 -24 -30

0

-6

-12

-12 -18 -24 -30

8
0

-6 -12 -18 -24 -30
Fatigue Cracking
• Addressed by intermediate
temperature stiffness
– G*sin δ on RTFO & PAV aged
asphalt binder < 5000 kPa
> Later part of
pavement service life
Asphalt Binder

Superpave Specifications

9
Low Temperature Cracking
CEC

Avg 7-day Max, oC
1-day Min, oC

PG 46

PG 52

PG 58

PG 64

PG 70

PG 76

PG 82

-34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22
-28 -34

ORIGINAL
> 230 oC

(Flash Point)
(Rotational Viscosity)

< 3 Pa.s @ 135 oC

(Dynamic Shear Rheometer)

> 1.00 kPa
46

52

52

90

10

7

4

25

22

m > 0.300

PAV Aged

19

16

13

10

7

100

25

22

16

13

0

-6

Report Value

-12 -18 -24 -30 -36

-6 -12 -18 -24 -30

31

0

(Bending Beam Rheometer)

> 1.00 %
Asphalt Binder

76

82

PAV
100 (110)

110 (110)

DSR G* sin δ

( Bending Beam Rheometer)
-24 -30 -36
-18 -24

70

100 (110)

19

82

Mass Loss < 1.00 %

64

(Dynamic Shear Rheometer)

< 5000 kPa
S < 300 MPa

100

76

DSR G*/sin δ

58

90

70

RTFO

(PRESSURE AGING VESSEL)

20 Hours, 2.07 MPa

DSR G*/sin δ
64

(Dynamic Shear Rheometer)
46

RV

58

(ROLLING THIN FILM OVEN)

> 2.20 kPa

FP

28

25 22

19

16

34

31

BBR “S” Stiffness
-6 -12 -18 -24 -30

BBR

0

-6

28

25

22

19

37

34

31 28

25

40

37

28
34 31

0

-6

-12 -18 -24

0

-6

-12

0

-6

-12 -18 -24

0

& “m”- value
-12 -18 -24 -30

Physical Hardening

(Direct Tension) DT
Superpave Specifications
-24 -30 -36
-18 -24

0

-6

-12 -18 -24 -30 -36 -6

-12 -18 -24 -30

0

-6

-12 -18 -24 -30

10
0

-6 -12 -18 -24 -30

-6 -12
Low Temperature Cracking
CEC

Avg 7-day Max, oC
1-day Min, oC

PG 46

PG 52

PG 58

PG 64

PG 70

PG 76

PG 82

-34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22
-28 -34

ORIGINAL
> 230 oC

(Flash Point)
(Rotational Viscosity)

< 3 Pa.s @ 135 oC

(Dynamic Shear Rheometer)

> 1.00 kPa
46

52

52

90

10

7

4

25

22

m > 0.300

PAV Aged

19

16

13

10

7

100

25

22

16

13

0

-6

Report Value

-12 -18 -24 -30 -36

-6 -12 -18 -24 -30

31

0

(Bending Beam Rheometer)

> 1.00 %
Asphalt Binder

76

82

PAV
100 (110)

110 (110)

DSR G* sin δ

( Bending Beam Rheometer)
-24 -30 -36
-18 -24

70

100 (110)

19

82

Mass Loss < 1.00 %

64

(Dynamic Shear Rheometer)

< 5000 kPa
S < 300 MPa

100

76

DSR G*/sin δ

58

90

70

RTFO

(PRESSURE AGING VESSEL)

20 Hours, 2.07 MPa

DSR G*/sin δ
64

(Dynamic Shear Rheometer)
46

RV

58

(ROLLING THIN FILM OVEN)

> 2.20 kPa

FP

28

25 22

19

16

34

31

BBR “S” Stiffness
-6 -12 -18 -24 -30

BBR

0

-6

28

25

22

19

37

34

31 28

25

40

37

28
34 31

0

-6

-12 -18 -24

0

-6

-12

0

-6

-12 -18 -24

0

& “m”- value
-12 -18 -24 -30

Physical Hardening

(Direct Tension) DT
Superpave Specifications
-24 -30 -36
-18 -24

0

-6

-12 -18 -24 -30 -36 -6

-12 -18 -24 -30

0

-6

-12 -18 -24 -30

11
0

-6 -12 -18 -24 -30

-6 -12
Miscellaneous Spec Requirements
CEC

Avg 7-day Max, oC

PG 46

1-day Min, oC

PG 52

PG 58

PG 64

PG 70

PG 76

PG 82

-34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22
-28 -34

ORIGINAL
> 230 oC

Flash
< 3 Pa.s Point
135 C
@

(Flash Point)
(Rotational Viscosity)

o

(Dynamic Shear Rheometer)

> 1.00 kPa
46

52

52

90

100

10

7

4

25

22

m > 0.300

19

16

13

10

7

25

22

16

13

0

-6

Report Value

-12 -18 -24 -30 -36

-6 -12 -18 -24 -30

31

0

(Bending Beam Rheometer)

> 1.00 %
Asphalt Binder

76

82

PAV
100 (110)

110 (110)

DSR G* sin δ

( Bending Beam Rheometer)
-24 -30 -36
-18 -24

70

100 (110)

19

82

Mass
Loss

64

(Dynamic Shear Rheometer)

< 5000 kPa
S < 300 MPa

100

76

Mass Loss < 1.00 %

DSR G*/sin δ

58

90

70

RTFO

(PRESSURE AGING VESSEL)

20 Hours, 2.07 MPa

DSR G*/sin δ
64

(Dynamic Shear Rheometer)
46

RV

58

(ROLLING THIN FILM OVEN)

> 2.20 kPa

FP

28

25 22

19

16

34

31

BBR “S” Stiffness
-6 -12 -18 -24 -30

BBR

0

-6

28

25

22

19

37

34

31 28

25

40

37

28
34 31

0

-6

-12 -18 -24

0

-6

-12

0

-6

-12 -18 -24

0

& “m”- value
-12 -18 -24 -30

Physical Hardening

(Direct Tension) DT
Superpave Specifications
-24 -30 -36
-18 -24

0

-6

-12 -18 -24 -30 -36 -6

-12 -18 -24 -30

0

-6

-12 -18 -24 -30

12
0

-6 -12 -18 -24 -30

-6 -12
PG Binder Selection
PG 52-28

PG 58-22
Asphalt Binder

> Many agencies have
established zones

PG 58-16
Superpave Specifications

PG 64-10
13
Developed from Air
Temperatures >

20 years

• Superpave Weather Database
SHR
A-6 4 P
– 6500 stations in U.S. and Canada
8A
• Annual air temperatures
– hottest seven-day temp (avg and std
dev)
– coldest temp (avg and std dev)
• Calculated HMA pavement temps used in
PG selection

Asphalt Binder

Superpave Specifications

14
Reliability
• Percent Probability of Not Exceeding
Design Temp
> using Normal Distribution
Reliability is area under curve
to the left of Tdes

frequency of
observed temps
(Total area under
curve = 100 %)

Tavg
Asphalt Binder

Tdes

Superpave Specifications

15
Observed Air Temperatures
Topeka, KS
50 % reliability

average summer
very hot summer

98 % reliability

36

40

> this data - standard
deviation of 2°C

7-Day Maximum Air Temperatures
Asphalt Binder

Superpave Specifications

16
Observed Air Temperatures
Topeka, KS
36
very cold winter

40

average winter
-31 -23

> standard
deviation of 4°C

-40

-30

Asphalt Binder

-20

-10

0

10

20

Superpave Specifications

30

40

50

60
17
Convert to Pavement
Temperature

• Calculated by Superpave software
• High Temperature
– 20 mm (1.78”) below surface of
mixture
• Low Temperature
– at surface of mixture
Pavt Temp = f ( Air Temp, Depth, Latitude )

Asphalt Binder

Superpave Specifications

18
Calculated Pavement
Temperatures
Topeka, KS
pvt > air

56
60

-31 -23

pvt = air

-40

-30

Asphalt Binder

-20

-10

0

10

20

Superpave Specifications

30

40

50

60

70
19
PG Asphalt Binder Grades
Topeka, KS
PG 64-34 (98% minimum reliability)
PG 58-28 (50 % minimum reliability)

PG asphalt binder grades six degree increments

-40

-30

-20

Asphalt Binder

-10

0

10

20

30

Superpave Specifications

40

50

60

70
20
Effect of Rounding to Standard
Grades
PG 58-28 (50 % minimum reliability)
PG 58 provides 85% reliability
PG -28 provides 90% reliability

-40

-30

-20

Asphalt Binder

-10

0

10

20

30

Superpave Specifications

40

50

60

70
21
Effect of Rounding to Standard
Grades
-16

-22

needed grade
for 50% reliability

-28

selected grade
for 50% reliability

Rounding depends
on actual temps!

-28

-23

Minimum Pavement Temperatures
Asphalt Binder

Superpave Specifications

22
Effect of Loading Rate
on Selection
90 kph
• Dilemma
– specified DSR loading rate is 10 rad/sec
– what about longer loading times ?

• Use asphalt binder with more stiffness at
higher temperatures
– slow - - increase one high temperature grade
– stationary - - increase two high temperature grades
– no effect on low temperature grade
Asphalt Binder

Superpave Specifications

23
Effect of Loading Rate
on Selection
• Example
– for toll road
– for toll booth
– for weigh stations

90 kph or
56 mph
PG 64-22
PG 70-22
PG 76-22

Slow

Stopping
Asphalt Binder

Superpave Specifications

24
Effect of Traffic Amount
on Selection
80 kN ESALs
• 10 - 30 x 106 ESAL
– Consider increasing - - one high temp grade
• 30 x 106 + ESAL
– Recommend increasing - - one high temp grade
> Equivalent Single Axle Loads
Asphalt Binder

Superpave Specifications

25
ESAL Comparison
80 kN
100 kN
44 kN
18,000 lb. 22,000 lb. 10,000 lb.

1
ESAL
Asphalt Binder

2.2
ESAL

Superpave Specifications

.09
ESAL
26
1 - 18 Wheeler

1950 - Cars

13 - Delivery Trucks

.25 - Tour Bus
Asphalt Binder

Superpave Specifications

27
Little Truck

67 kN
27 kN
15,000 lb + 6,000 lb
0.48 ESAL
0.01 ESAL

=

0.49 ESALs

BIG TRUCK

151 kN
34,000 lb
1.10
Asphalt Binder

+

151 kN
54 kN
34,000 lb + 12,000 lb
1.10
0.19
Superpave Specifications

=

2.39 ESALs
28
How the PG Spec Works
CEC

Spec Requirement
PG 46
PG 52
1-day Min, C
Remains Constant

Avg 7-day Max, oC
o

PG 58

PG 64

PG 70

PG 76

PG 82

-34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22
-28 -34

ORIGINAL
> 230 oC

(Flash Point)
(Rotational Viscosity)

< 3 Pa.s @ 135 oC
46

58
58

52

64

(ROLLING THIN FILM OVEN)

46

52

58

90

90

100

S < 300 MPa

7

4

25

22

19

m > 0.300

16

13

10

7

25

22

19

13

31

0

-6

Report Value

-12 -18 -24 -30 -36

-6 -12 -18 -24 -30

82

PAV
100 (110)

110 (110)

DSR G* sin δ
28

0

(Bending Beam Rheometer)

> 1.00 %
Asphalt Binder

82

76

100 (110)

( Bending Beam Rheometer)
-24 -30 -36
-18 -24

70

100

16

76

Mass Loss < 1.00 %

64

Test Temperature Rheometer)
(Dynamic Shear
< 5000 kPa
Changes
10

70

DSR G*/sin δ

(PRESSURE AGING VESSEL)

20 Hours, 2.07 MPa

64

RTFO

(Dynamic Shear Rheometer)

> 2.20 kPa

RV
DSR G*/sin δ

(Dynamic Shear Rheometer)

> 1.00 kPa

FP

25 22

19

16

34

31

28

BBR “S” Stiffness
-6 -12 -18 -24 -30

BBR

0

-6

25

22

19

37

34

31 28

25

40

37

34 28
31

-6

& “m”- value
-12 -18 -24 -30

0

-6

-12 -18 -24

0

0

-6

-12 -18 -24

0

Physical Hardening

(Direct Tension) DT
Superpave Specifications
-24 -30 -36
-18 -24

0

-6

-12 -18 -24 -30 -36 -6

-12 -18 -24 -30

0

-6

-12

-12 -18 -24 -30

29
0

-6 -12 -18 -24 -30

-6 -12
Summary of How to Use
PG Asphalt Binder Specification
• Determine
– 7-day max pavement temperatures
– 1-day minimum pavement temperature
• Use specification tables to select test
temperatures
• Determine asphalt cement properties and
compare to specification limits

Asphalt Binder

Superpave Specifications

30
QUESTIONS?

Asphalt Binder

Superpave Specifications

31

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Block 5 SP 14

  • 1. Senior/Graduate HMA Course Superpave Asphalt Binder Specifications Asphalt Binder Superpave Specifications 1
  • 2. Sources of Information • American Association of State Highway Transportation Officials (AASHTO) • Federal Highway Administration (FHWA) • Departments of Transportations (DOT) for individual States • National Asphalt Pavement Association (NAPA) • National Center for Asphalt Technology (NCAT) • The Asphalt Institute (AI) Asphalt Binder Superpave Specifications 2
  • 3. Superpave Asphalt Binder Specification The grading system is based on Climate PG 64 - 22 Min pavement temperature Performance Grade Average 7-day max pavement temperature Asphalt Binder Superpave Specifications 3
  • 4. Performance Grades CEC Avg 7-day Max, oC PG 46 1-day Min, oC PG 52 PG 58 PG 64 PG 70 PG 76 PG 82 -34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22 -28 -34 ORIGINAL > 230 oC (Flash Point) (Rotational Viscosity) < 3 Pa.s @ 135 oC 46 52 58 64 (ROLLING THIN FILM OVEN) 46 52 58 90 90 10 S < 300 MPa 7 4 25 22 19 m > 0.300 16 13 10 7 25 22 19 16 13 31 0 -6 Report Value -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 82 PAV 100 (110) 110 (110) DSR G* sin δ 28 0 (Bending Beam Rheometer) > 1.00 % Asphalt Binder 76 100 (110) ( Bending Beam Rheometer) -24 -30 -36 -18 -24 70 100 (Dynamic Shear Rheometer) < 5000 kPa 82 Mass Loss < 1.00 % 64 100 76 DSR G*/sin δ (PRESSURE AGING VESSEL) 20 Hours, 2.07 MPa 70 RTFO (Dynamic Shear Rheometer) > 2.20 kPa RV DSR G*/sin δ (Dynamic Shear Rheometer) > 1.00 kPa FP 25 22 19 16 34 31 28 BBR “S” Stiffness -6 -12 -18 -24 -30 BBR 0 -6 25 22 19 37 34 31 28 25 40 37 34 28 31 & “m”- value -12 -18 -24 -30 0 -6 -12 -18 -24 0 -6 0 -6 -12 -18 -24 0 -6 -12 Physical Hardening (Direct Tension) DT Superpave Specifications -24 -30 -36 -18 -24 0 -6 -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 0 -6 -12 -12 -18 -24 -30 4 0 -6 -12 -18 -24 -30
  • 5. How the PG Spec Works CEC Spec Requirement 1-day Min, C Remains Constant Avg 7-day Max, oC PG 46 o PG 52 PG 58 PG 64 PG 76 PG 82 -34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22 -28 -34 ORIGINAL > 230 oC (Flash Point) (Rotational Viscosity) < 3 Pa.s @ 135 oC 46 58 58 52 52 58 90 90 7 4 25 22 19 m > 0.300 16 13 10 7 25 22 19 16 13 31 0 -6 Report Value -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 82 PAV 100 (110) 110 (110) DSR G* sin δ 28 0 (Bending Beam Rheometer) > 1.00 % Asphalt Binder 82 76 100 (110) ( Bending Beam Rheometer) -24 -30 -36 -18 -24 70 100 (Dynamic Shear Rheometer) 10 76 Mass Loss < 1.00 % 64 100 Test Temperature < 5000 kPa Changes 70 DSR G*/sin δ (PRESSURE AGING VESSEL) 20 Hours, 2.07 MPa 64 RTFO (Dynamic Shear Rheometer) 46 RV 64 (ROLLING THIN FILM OVEN) > 2.20 kPa FP DSR G*/sin δ (Dynamic Shear Rheometer) > 1.00 kPa S < 300 MPa PG 70 25 22 19 16 34 31 28 BBR “S” Stiffness -6 -12 -18 -24 -30 BBR 0 -6 25 22 19 37 34 31 28 25 40 37 34 28 31 & “m”- value -12 -18 -24 -30 0 -6 -12 -18 -24 0 -6 0 -6 -12 -18 -24 0 -6 -12 Physical Hardening (Direct Tension) DT Superpave Specifications -24 -30 -36 -18 -24 0 -6 -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 0 -6 -12 -12 -18 -24 -30 5 0 -6 -12 -18 -24 -30
  • 6. Permanent Deformation CEC Avg 7-day Max, oC PG 46 1-day Min, oC PG 52 PG 58 PG 64 PG 70 PG 76 PG 82 -34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22 -28 -34 ORIGINAL > 230 oC (Flash Point) (Rotational Viscosity) < 3 Pa.s @ 135 oC 46 52 58 64 (ROLLING THIN FILM OVEN) •Unaged > 2.20 kPa •RTFO Aged 52 58 90 90 10 S < 300 MPa 7 4 25 22 19 m > 0.300 16 13 10 7 25 22 19 16 13 31 0 -6 Report Value -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 82 PAV 100 (110) 110 (110) DSR G* sin δ 28 0 (Bending Beam Rheometer) > 1.00 % Asphalt Binder 76 100 (110) ( Bending Beam Rheometer) -24 -30 -36 -18 -24 70 100 (Dynamic Shear Rheometer) < 5000 kPa 82 Mass Loss < 1.00 % 64 100 76 DSR G*/sin δ (PRESSURE AGING VESSEL) 20 Hours, 2.07 MPa 70 RTFO (Dynamic Shear Rheometer) 46 RV DSR G*/sin δ (Dynamic Shear Rheometer) > 1.00 kPa FP 25 22 19 16 34 31 28 BBR “S” Stiffness -6 -12 -18 -24 -30 BBR 0 -6 25 22 19 37 34 31 28 25 40 37 34 28 31 & “m”- value -12 -18 -24 -30 0 -6 -12 -18 -24 0 -6 0 -6 -12 -18 -24 0 -6 -12 Physical Hardening (Direct Tension) DT Superpave Specifications -24 -30 -36 -18 -24 0 -6 -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 0 -6 -12 -12 -18 -24 -30 6 0 -6 -12 -18 -24 -30
  • 7. Permanent Deformation • Addressed by high temp stiffness – G*/sin δ on unaged asphalt binder > 1.00 kPa – G*/sin δ on RTFO aged asphalt binder > 2.20 kPa Heavy Trucks Asphalt Binder Superpave Specifications > Early part of pavement service life 7
  • 8. Fatigue Cracking CEC Avg 7-day Max, oC PG 46 1-day Min, oC PG 52 PG 58 PG 64 PG 70 PG 76 PG 82 -34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22 -28 -34 ORIGINAL > 230 oC (Flash Point) (Rotational Viscosity) < 3 Pa.s @ 135 oC 46 52 58 64 (ROLLING THIN FILM OVEN) 46 52 58 90 90 10 7 4 25 22 19 m > 0.300 PAV Aged S < 300 MPa 16 13 10 7 25 22 19 16 13 31 0 -6 Report Value -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 82 PAV 100 (110) 110 (110) DSR G* sin δ 28 0 (Bending Beam Rheometer) > 1.00 % Asphalt Binder 76 100 (110) ( Bending Beam Rheometer) -24 -30 -36 -18 -24 70 100 (Dynamic Shear Rheometer) < 5000 kPa 82 Mass Loss < 1.00 % 64 100 76 DSR G*/sin δ (PRESSURE AGING VESSEL) 20 Hours, 2.07 MPa 70 RTFO (Dynamic Shear Rheometer) > 2.20 kPa RV DSR G*/sin δ (Dynamic Shear Rheometer) > 1.00 kPa FP 25 22 19 16 34 31 28 BBR “S” Stiffness -6 -12 -18 -24 -30 BBR 0 -6 25 22 19 37 34 31 28 25 40 37 34 28 31 & “m”- value -12 -18 -24 -30 0 -6 -12 -18 -24 0 -6 0 -6 -12 -18 -24 0 -6 -12 Physical Hardening (Direct Tension) DT Superpave Specifications -24 -30 -36 -18 -24 0 -6 -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 0 -6 -12 -12 -18 -24 -30 8 0 -6 -12 -18 -24 -30
  • 9. Fatigue Cracking • Addressed by intermediate temperature stiffness – G*sin δ on RTFO & PAV aged asphalt binder < 5000 kPa > Later part of pavement service life Asphalt Binder Superpave Specifications 9
  • 10. Low Temperature Cracking CEC Avg 7-day Max, oC 1-day Min, oC PG 46 PG 52 PG 58 PG 64 PG 70 PG 76 PG 82 -34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22 -28 -34 ORIGINAL > 230 oC (Flash Point) (Rotational Viscosity) < 3 Pa.s @ 135 oC (Dynamic Shear Rheometer) > 1.00 kPa 46 52 52 90 10 7 4 25 22 m > 0.300 PAV Aged 19 16 13 10 7 100 25 22 16 13 0 -6 Report Value -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 31 0 (Bending Beam Rheometer) > 1.00 % Asphalt Binder 76 82 PAV 100 (110) 110 (110) DSR G* sin δ ( Bending Beam Rheometer) -24 -30 -36 -18 -24 70 100 (110) 19 82 Mass Loss < 1.00 % 64 (Dynamic Shear Rheometer) < 5000 kPa S < 300 MPa 100 76 DSR G*/sin δ 58 90 70 RTFO (PRESSURE AGING VESSEL) 20 Hours, 2.07 MPa DSR G*/sin δ 64 (Dynamic Shear Rheometer) 46 RV 58 (ROLLING THIN FILM OVEN) > 2.20 kPa FP 28 25 22 19 16 34 31 BBR “S” Stiffness -6 -12 -18 -24 -30 BBR 0 -6 28 25 22 19 37 34 31 28 25 40 37 28 34 31 0 -6 -12 -18 -24 0 -6 -12 0 -6 -12 -18 -24 0 & “m”- value -12 -18 -24 -30 Physical Hardening (Direct Tension) DT Superpave Specifications -24 -30 -36 -18 -24 0 -6 -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 0 -6 -12 -18 -24 -30 10 0 -6 -12 -18 -24 -30 -6 -12
  • 11. Low Temperature Cracking CEC Avg 7-day Max, oC 1-day Min, oC PG 46 PG 52 PG 58 PG 64 PG 70 PG 76 PG 82 -34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22 -28 -34 ORIGINAL > 230 oC (Flash Point) (Rotational Viscosity) < 3 Pa.s @ 135 oC (Dynamic Shear Rheometer) > 1.00 kPa 46 52 52 90 10 7 4 25 22 m > 0.300 PAV Aged 19 16 13 10 7 100 25 22 16 13 0 -6 Report Value -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 31 0 (Bending Beam Rheometer) > 1.00 % Asphalt Binder 76 82 PAV 100 (110) 110 (110) DSR G* sin δ ( Bending Beam Rheometer) -24 -30 -36 -18 -24 70 100 (110) 19 82 Mass Loss < 1.00 % 64 (Dynamic Shear Rheometer) < 5000 kPa S < 300 MPa 100 76 DSR G*/sin δ 58 90 70 RTFO (PRESSURE AGING VESSEL) 20 Hours, 2.07 MPa DSR G*/sin δ 64 (Dynamic Shear Rheometer) 46 RV 58 (ROLLING THIN FILM OVEN) > 2.20 kPa FP 28 25 22 19 16 34 31 BBR “S” Stiffness -6 -12 -18 -24 -30 BBR 0 -6 28 25 22 19 37 34 31 28 25 40 37 28 34 31 0 -6 -12 -18 -24 0 -6 -12 0 -6 -12 -18 -24 0 & “m”- value -12 -18 -24 -30 Physical Hardening (Direct Tension) DT Superpave Specifications -24 -30 -36 -18 -24 0 -6 -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 0 -6 -12 -18 -24 -30 11 0 -6 -12 -18 -24 -30 -6 -12
  • 12. Miscellaneous Spec Requirements CEC Avg 7-day Max, oC PG 46 1-day Min, oC PG 52 PG 58 PG 64 PG 70 PG 76 PG 82 -34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22 -28 -34 ORIGINAL > 230 oC Flash < 3 Pa.s Point 135 C @ (Flash Point) (Rotational Viscosity) o (Dynamic Shear Rheometer) > 1.00 kPa 46 52 52 90 100 10 7 4 25 22 m > 0.300 19 16 13 10 7 25 22 16 13 0 -6 Report Value -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 31 0 (Bending Beam Rheometer) > 1.00 % Asphalt Binder 76 82 PAV 100 (110) 110 (110) DSR G* sin δ ( Bending Beam Rheometer) -24 -30 -36 -18 -24 70 100 (110) 19 82 Mass Loss 64 (Dynamic Shear Rheometer) < 5000 kPa S < 300 MPa 100 76 Mass Loss < 1.00 % DSR G*/sin δ 58 90 70 RTFO (PRESSURE AGING VESSEL) 20 Hours, 2.07 MPa DSR G*/sin δ 64 (Dynamic Shear Rheometer) 46 RV 58 (ROLLING THIN FILM OVEN) > 2.20 kPa FP 28 25 22 19 16 34 31 BBR “S” Stiffness -6 -12 -18 -24 -30 BBR 0 -6 28 25 22 19 37 34 31 28 25 40 37 28 34 31 0 -6 -12 -18 -24 0 -6 -12 0 -6 -12 -18 -24 0 & “m”- value -12 -18 -24 -30 Physical Hardening (Direct Tension) DT Superpave Specifications -24 -30 -36 -18 -24 0 -6 -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 0 -6 -12 -18 -24 -30 12 0 -6 -12 -18 -24 -30 -6 -12
  • 13. PG Binder Selection PG 52-28 PG 58-22 Asphalt Binder > Many agencies have established zones PG 58-16 Superpave Specifications PG 64-10 13
  • 14. Developed from Air Temperatures > 20 years • Superpave Weather Database SHR A-6 4 P – 6500 stations in U.S. and Canada 8A • Annual air temperatures – hottest seven-day temp (avg and std dev) – coldest temp (avg and std dev) • Calculated HMA pavement temps used in PG selection Asphalt Binder Superpave Specifications 14
  • 15. Reliability • Percent Probability of Not Exceeding Design Temp > using Normal Distribution Reliability is area under curve to the left of Tdes frequency of observed temps (Total area under curve = 100 %) Tavg Asphalt Binder Tdes Superpave Specifications 15
  • 16. Observed Air Temperatures Topeka, KS 50 % reliability average summer very hot summer 98 % reliability 36 40 > this data - standard deviation of 2°C 7-Day Maximum Air Temperatures Asphalt Binder Superpave Specifications 16
  • 17. Observed Air Temperatures Topeka, KS 36 very cold winter 40 average winter -31 -23 > standard deviation of 4°C -40 -30 Asphalt Binder -20 -10 0 10 20 Superpave Specifications 30 40 50 60 17
  • 18. Convert to Pavement Temperature • Calculated by Superpave software • High Temperature – 20 mm (1.78”) below surface of mixture • Low Temperature – at surface of mixture Pavt Temp = f ( Air Temp, Depth, Latitude ) Asphalt Binder Superpave Specifications 18
  • 19. Calculated Pavement Temperatures Topeka, KS pvt > air 56 60 -31 -23 pvt = air -40 -30 Asphalt Binder -20 -10 0 10 20 Superpave Specifications 30 40 50 60 70 19
  • 20. PG Asphalt Binder Grades Topeka, KS PG 64-34 (98% minimum reliability) PG 58-28 (50 % minimum reliability) PG asphalt binder grades six degree increments -40 -30 -20 Asphalt Binder -10 0 10 20 30 Superpave Specifications 40 50 60 70 20
  • 21. Effect of Rounding to Standard Grades PG 58-28 (50 % minimum reliability) PG 58 provides 85% reliability PG -28 provides 90% reliability -40 -30 -20 Asphalt Binder -10 0 10 20 30 Superpave Specifications 40 50 60 70 21
  • 22. Effect of Rounding to Standard Grades -16 -22 needed grade for 50% reliability -28 selected grade for 50% reliability Rounding depends on actual temps! -28 -23 Minimum Pavement Temperatures Asphalt Binder Superpave Specifications 22
  • 23. Effect of Loading Rate on Selection 90 kph • Dilemma – specified DSR loading rate is 10 rad/sec – what about longer loading times ? • Use asphalt binder with more stiffness at higher temperatures – slow - - increase one high temperature grade – stationary - - increase two high temperature grades – no effect on low temperature grade Asphalt Binder Superpave Specifications 23
  • 24. Effect of Loading Rate on Selection • Example – for toll road – for toll booth – for weigh stations 90 kph or 56 mph PG 64-22 PG 70-22 PG 76-22 Slow Stopping Asphalt Binder Superpave Specifications 24
  • 25. Effect of Traffic Amount on Selection 80 kN ESALs • 10 - 30 x 106 ESAL – Consider increasing - - one high temp grade • 30 x 106 + ESAL – Recommend increasing - - one high temp grade > Equivalent Single Axle Loads Asphalt Binder Superpave Specifications 25
  • 26. ESAL Comparison 80 kN 100 kN 44 kN 18,000 lb. 22,000 lb. 10,000 lb. 1 ESAL Asphalt Binder 2.2 ESAL Superpave Specifications .09 ESAL 26
  • 27. 1 - 18 Wheeler 1950 - Cars 13 - Delivery Trucks .25 - Tour Bus Asphalt Binder Superpave Specifications 27
  • 28. Little Truck 67 kN 27 kN 15,000 lb + 6,000 lb 0.48 ESAL 0.01 ESAL = 0.49 ESALs BIG TRUCK 151 kN 34,000 lb 1.10 Asphalt Binder + 151 kN 54 kN 34,000 lb + 12,000 lb 1.10 0.19 Superpave Specifications = 2.39 ESALs 28
  • 29. How the PG Spec Works CEC Spec Requirement PG 46 PG 52 1-day Min, C Remains Constant Avg 7-day Max, oC o PG 58 PG 64 PG 70 PG 76 PG 82 -34 -40 -46 -10 -16 -22 -28 -34 -40 -46 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -40 -10 -16 -22 -28 -34 -10 -16 -22 -28 -34 ORIGINAL > 230 oC (Flash Point) (Rotational Viscosity) < 3 Pa.s @ 135 oC 46 58 58 52 64 (ROLLING THIN FILM OVEN) 46 52 58 90 90 100 S < 300 MPa 7 4 25 22 19 m > 0.300 16 13 10 7 25 22 19 13 31 0 -6 Report Value -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 82 PAV 100 (110) 110 (110) DSR G* sin δ 28 0 (Bending Beam Rheometer) > 1.00 % Asphalt Binder 82 76 100 (110) ( Bending Beam Rheometer) -24 -30 -36 -18 -24 70 100 16 76 Mass Loss < 1.00 % 64 Test Temperature Rheometer) (Dynamic Shear < 5000 kPa Changes 10 70 DSR G*/sin δ (PRESSURE AGING VESSEL) 20 Hours, 2.07 MPa 64 RTFO (Dynamic Shear Rheometer) > 2.20 kPa RV DSR G*/sin δ (Dynamic Shear Rheometer) > 1.00 kPa FP 25 22 19 16 34 31 28 BBR “S” Stiffness -6 -12 -18 -24 -30 BBR 0 -6 25 22 19 37 34 31 28 25 40 37 34 28 31 -6 & “m”- value -12 -18 -24 -30 0 -6 -12 -18 -24 0 0 -6 -12 -18 -24 0 Physical Hardening (Direct Tension) DT Superpave Specifications -24 -30 -36 -18 -24 0 -6 -12 -18 -24 -30 -36 -6 -12 -18 -24 -30 0 -6 -12 -12 -18 -24 -30 29 0 -6 -12 -18 -24 -30 -6 -12
  • 30. Summary of How to Use PG Asphalt Binder Specification • Determine – 7-day max pavement temperatures – 1-day minimum pavement temperature • Use specification tables to select test temperatures • Determine asphalt cement properties and compare to specification limits Asphalt Binder Superpave Specifications 30

Editor's Notes

  1. One of the primary purposes of the Superpave asphalt binder testing is to use that data for the development of a purchase specification for asphalt binders.
  2. These are the general references for all asphalt binder and HMA related topics. Websites for each of these organizations can be found using any search engine.
  3. The PG Binder binder designation is based on expected extremes of hot and cold pavement temperatures.
  4. This is the asphalt binder specification - it is defined by AASHTO T 312.
  5. The approach to the PG system represents a change in philosophy. The specification requirement does not change; the temperature which the value has to meet changes with grade.
  6. The high temperature stiffness is measured with the DSR using the asphalt binder in two different aging conditions. The non-aged condition is checked in case the asphalt binder is not sufficiently aged in the plant. The RTFO-aged residue is checked to ensure that the material has sufficient stiffness after mixing with the aggregate in the plant.
  7. These values are minimums.
  8. For fatigue cracking, the DSR is used a third time, to measure an intermediate stiffness on the PAV-aged residual. This is a check to see how stiff the asphalt binder will be after it has been in service for a period of time.
  9. For fatigue cracking there is a maximum value.
  10. For low temperature cracking the asphalt binder is aged in the PAV. The asphalt binder is tested with the BBR for a maximum stiffness (&lt;= 300 MPa) and a minimum m-value (m&gt;0.30).
  11. If the asphalt binder passes the m-value but fails the stiffness value it is then tested in the direct tension device and checked.
  12. These miscellaneous requirements have been used for years. The viscosity requirement is there to insure that the material can be pumped. The flash-point is there for safety reasons. Mass loss indicates the amount of volatiles evaporating during the mixing and construction process.
  13. Many states have divided their territory into different regions. How many regions depends on the variation of climates.
  14. We use a normal distribution to describe the range of temperatures at a site. By selecting a higher reliability, you can move further out on the “tail” and reduce the amount of risk of encountering a temperature that exceeds the design temperature.
  15. For this example - Topeka, KS was used. 98% reliability is approximately 2 standard deviations.
  16. These are the high and low temperature ranges for Topeka.
  17. The software can be used to calculate the HMA pavement temperatures (using air temperatures, depth and latitude).
  18. For the low temperature use the air temperature.
  19. As the speed decreases, the needed stiffness for the asphalt binder increases.
  20. As the amount of traffic increases there is a need for a stiffer asphalt binder.
  21. The ESAL (equivalent single axle load) concept was developed at the AASHO road test. It is a method of measuring truck volume.
  22. This provides a brief summary of the steps needed to determine if an material meets a particular PG asphalt binder specification.