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Introduc)on	
  to	
  	
  
OREX/PolyZolv	
  Processing	
  
OREX	
  processing	
  history 	
  	
  
•  2000-­‐	
  first	
  R&D	
  OREX	
  processor	
  	
  constructed	
  in	
  Texas	
  
(Genera<on	
  1)	
  
•  2003-­‐	
  OREX	
  processor	
  begins	
  commercial	
  opera<on	
  
in	
  Alabama	
  (240	
  kg/batch)	
  
•  2006-­‐	
  Second	
  processor	
  added	
  in	
  Alabama	
  
•  2007-­‐	
  OREX	
  processor	
  begins	
  opera<on	
  in	
  Tennessee	
  
for	
  Special	
  Nuclear	
  Material	
  (90	
  kg/batch)	
  
Genera)on	
  2	
  
•  2010-­‐	
  Small	
  scale	
  pilot	
  processor	
  developed	
  and	
  
operated	
  at	
  Wolsung	
  NPP	
  in	
  South	
  Korea	
  
•  2011-­‐	
  Team	
  assembled	
  to	
  develop	
  commercial	
  size	
  
Genera<on	
  2	
  processor	
  in	
  USA	
  
•  2013-­‐	
  Construc<on	
  and	
  successful	
  tes<ng	
  completed	
  
•  Two	
  new	
  Genera<on	
  2	
  processors	
  have	
  been	
  
installed	
  in	
  ETI	
  main	
  facility	
  in	
  Alabama.	
  
•  ETI	
  has	
  Contracts	
  to	
  fabricate	
  three	
  Genera<on	
  2	
  
Processors	
  to	
  be	
  installed	
  in	
  China	
  Nuclear	
  Sta<ons	
  
•  UK	
  and	
  Brazil	
  are	
  planning	
  Gen	
  2	
  Processor	
  installs	
  	
  
Performance 	
  	
  
•  180	
  Kg	
  per	
  batch	
  
•  Two	
  step	
  process:	
  Chemical	
  oxida<on	
  followed	
  by	
  
Thermal	
  Oxida<on	
  
•  Each	
  step	
  is	
  6	
  hours	
  
•  A	
  batch	
  can	
  be	
  started	
  every	
  6	
  hours	
  
OREX	
  Processor	
  
Overview	
  
Modular	
  Genera)on	
  II	
  System	
  
Thermal	
  
Oxidiser	
  
Quench	
  
Tank	
  
Hot	
  Water	
  
Supply	
  Tank	
  
Main	
  Solu<on	
  
Tank	
  
 Genera)on	
  2	
  System	
  
 Genera)on	
  2	
  System	
  
Genera)on	
  2	
  System	
  
Controls 	
  	
  
•  Touchscreen	
  interface	
  
•  PLC	
  controlled	
  
•  System	
  is	
  designed	
  to	
  run	
  automa<cally	
  aaer	
  “Start”	
  
is	
  pushed	
  
•  Alarms,	
  automa<c	
  shut	
  down,	
  other	
  safety	
  features	
  
Emissions 	
  	
  
•  Air	
  leaving	
  Quench	
  Tank	
  
–  10%	
  CO2	
  
–  10%	
  O2	
  
–  <50	
  ppm	
  CO	
  (realis<cally,	
  it	
  is	
  0)	
  
•  Water	
  leaving	
  Quench	
  Tank	
  
–  Virtually	
  dis<lled	
  water	
  	
  
–  Radioac<vity	
  levels	
  <	
  detectable	
  
Benefits to Facilities
—  Eliminate Waste Volume and Cost
—  Replace sheeting and plastic bags
—  Replace wipes and mops
—  Virtually Eliminate Laundry Burden and Associated Operating
and Capital Costs
•  OREX/PolyZolv is Much Easier to handle and Manage than
Conventional Materials
—  Improved Worker Comfort and Hygiene
—  No Protective Clothing Related Impacts to the Shutdown
Schedule
—  Improved Resource Management
—  Cost Savings

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Generation 2 Processing Overview (2014)

  • 1. Introduc)on  to     OREX/PolyZolv  Processing  
  • 2. OREX  processing  history     •  2000-­‐  first  R&D  OREX  processor    constructed  in  Texas   (Genera<on  1)   •  2003-­‐  OREX  processor  begins  commercial  opera<on   in  Alabama  (240  kg/batch)   •  2006-­‐  Second  processor  added  in  Alabama   •  2007-­‐  OREX  processor  begins  opera<on  in  Tennessee   for  Special  Nuclear  Material  (90  kg/batch)  
  • 3. Genera)on  2   •  2010-­‐  Small  scale  pilot  processor  developed  and   operated  at  Wolsung  NPP  in  South  Korea   •  2011-­‐  Team  assembled  to  develop  commercial  size   Genera<on  2  processor  in  USA   •  2013-­‐  Construc<on  and  successful  tes<ng  completed   •  Two  new  Genera<on  2  processors  have  been   installed  in  ETI  main  facility  in  Alabama.   •  ETI  has  Contracts  to  fabricate  three  Genera<on  2   Processors  to  be  installed  in  China  Nuclear  Sta<ons   •  UK  and  Brazil  are  planning  Gen  2  Processor  installs    
  • 4. Performance     •  180  Kg  per  batch   •  Two  step  process:  Chemical  oxida<on  followed  by   Thermal  Oxida<on   •  Each  step  is  6  hours   •  A  batch  can  be  started  every  6  hours  
  • 6. Modular  Genera)on  II  System   Thermal   Oxidiser   Quench   Tank   Hot  Water   Supply  Tank   Main  Solu<on   Tank  
  • 10. Controls     •  Touchscreen  interface   •  PLC  controlled   •  System  is  designed  to  run  automa<cally  aaer  “Start”   is  pushed   •  Alarms,  automa<c  shut  down,  other  safety  features  
  • 11. Emissions     •  Air  leaving  Quench  Tank   –  10%  CO2   –  10%  O2   –  <50  ppm  CO  (realis<cally,  it  is  0)   •  Water  leaving  Quench  Tank   –  Virtually  dis<lled  water     –  Radioac<vity  levels  <  detectable  
  • 12. Benefits to Facilities —  Eliminate Waste Volume and Cost —  Replace sheeting and plastic bags —  Replace wipes and mops —  Virtually Eliminate Laundry Burden and Associated Operating and Capital Costs •  OREX/PolyZolv is Much Easier to handle and Manage than Conventional Materials —  Improved Worker Comfort and Hygiene —  No Protective Clothing Related Impacts to the Shutdown Schedule —  Improved Resource Management —  Cost Savings