7. Sales by Commodities
Sales by Territories
2011
SAS
47%
Tyres & Tubes
19%
Special Production
21%
Compounds
13%
2012
SAS
46%
Tyres & Tubes
20%
Special Production
22%
Compounds
12%
2011
Others
7%
Western Europe
45%
Czech Republic
32%
Eastern Europe
16%
2012
Others
8%
Western Europe
42%Czech Republic
33%
Eastern Europe
17%
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
8. TECHNICAL RUBBER DIVISION
Mexico CGS Automotive project
First stage: Production of brake booster diaphragms.
Turnover 2012, 3 500 000 US
Number of employees 47, (39 operators, 8 white collars)
Number of machines 16.
Second stage: Production of rubber to metal bonded parts and moulded parts for
various applications
9. Production Programme
Rubber-metal parts Rubber moulded partsSealing elements
Brake booster diaphragms
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
10. Rubber to Metal Products
Designed for vibration control.
Cylindrical, Disc and Conical Springs
Bushings
Buffers
Construction Bearings
Special Mounts
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
11. Mounts and bushings for passenger cars.
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
12. Mounts and bushings for truck, construction vehicle and rail industries.
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
13. Moulded Parts
Moulded Parts are utilized especially for protection of movable machine parts,
shock absorption, noise - vibration reduction etc. They are made of various
compounds – SBR, NBR, EPDM, ECO, AEM,H-NBR, CR, CSM, FKM, AU.
Bushings
Cable Sleeves
Dust Guards
Covers
Bumpers
Hoses
Rubber Springs
Diaphragms
Special O – rings
Bellows
Diaphragm for brake
boosters
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
14. They are designed for sealing areas of machine parts and assemblies filled with oils,
greases, fuels and other industrial liquids.
Rotary Shaft Seals
Valve Stem Seals
Bearing Seals
Shock Absorber Seals
Pneumatic Cylinder Seals
Sealing Elements
Crank shaft seals
Rotary
shaft seal
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
16. Group technical development
Provides
concepts, design, calculations, simulations
compounds design
parts tuning and complete tests
Resources
44 engineers working for R&D and 35 in industrial engineering
in-house test laboratories, compounds laboratories, prototype workshop, tools manufacturing
Design and computation
Design tools Pro/ENGINEER-Wild Fire, Catia, AutoCAD
Virtual injection moulding
FEA computation - MARC, MENTAT.
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
17. In – house compounds design and tunning
Chemicals and compounds testing
Technical development - Compounds
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
18. Metrology and product test
Dimensional measurement
equipment
• 3D contact dimensional
measurements system WENZEL
• Optical system Mitutoyo
• Camera system
• Standard gauges and callipers
Static properties measurement
devices
• UTS 10 kN
• UTS 100 kN
• Schopper 10 kN
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
19. Rotary shaft seal leakage test
stands
Valve stem seal test stand
Dynamic properties and durability
measurement systems
• Schenck: 10kN, 0 to 400 Hz
• Tester P1: 10 kN
• Multiaxial hydropuls INOVA
• klimatic chamber (-40°Cup to+250 °C)
Dynamic signal measurement
• Multianalyzer PULSE
Product and lifetime test Multi axis dynamic test stand
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
21. TECHNICAL RUBBER DIVISION
Rubber products
Seals Bellows
Pipes Gaskets
Pipes with valves Covers
Grommets Rubber -foil products
Pipeline seals Rubber with plastics
Rubber profiles
Solid and cellular rubber profiles
A wide range of rubber profiles of various shapes, cross
sections, colours, hardness and dimensions is available for the
application in:
Automotive
Construction
White goods
Industrial applications
23. Strategic goals of Technical Rubber Division
to provide progressive growth of turnover in the next 5 years
to provide permanent competitiveness with respect to price, function and quality
constant improvement of customer services
to become a strategic supplier of our customers
to extend cooperation with OEMs and their suppliers
to increase a level of cooperation with our customers by permanent improvement in
manufacturing processes and product supplies
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
24. Thank you for your attention
RUBENA a.s.RUBENA a.s.
Akademika Bedrny 531/8aAkademika Bedrny 531/8a
500 03 Hradec Králové500 03 Hradec Králové
Czech RepublicCzech Republic
tel.: 00420/49/5753 111tel.: 00420/49/5753 111
fax: 00420/49/5753 186fax: 00420/49/5753 186
e-mail: rubena@rubena.cgs.cze-mail: rubena@rubena.cgs.cz
http://www.cgs.euhttp://www.cgs.eu
TECHNICAL RUBBER DIVISION SEALING & ANTIVIBRATION SOLUTIONS
