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Featured Presentation
Ryan
Larson
NIKE, Inc –
Manufacturing
Innovation
When Additive Manufacturing
& 3D Printing Makes Sense

Ryan Larson
Process Engineer
Additive Manufacturing Innovation
NIKE, Inc.
Additive Manufacturing: Agenda
`
My Background: From Look-See to Game Day
Additive Manufacturing & 3D Printing: What is it?
Additive Manufacturing: When Does It Make Sense?
Additive Manufacturing: The Future…

Wrap Up: Summary & Questions
Additive Manufacturing: [My Background]
Bemidji State University [Model Making]
BSU [Architectural Models]
BSU [Scaled Engineering Models]
BSU [Photo Quality Models]
BSU [3D Printing Introduction]
My Background: [Internship]
JCI [Tradeshow Models]
JCI [Tradeshow Models]
My Background: [Professional]
Yakima Racks [Marketing & Engineering]
Burton Snowboards [On Snow Prototypes]
NIKE [Vapor Laser Talon]
Additive Manufacturing: What is it?
Additive manufacturing or 3D printing is a process of making a three-dimensional solid
object of virtually any shape from a digital model. 3D printing is achieved using
an additive process, where successive layers of material are laid down in different shapes.
3D printing is also considered distinct from traditional machining techniques, which
mostly rely on the removal of material by methods such as cutting or drilling
(subtractive processes).
- Wikipedia Definition For Additive Manufacuring
With all the attention 3D printing has attracted, it’s important to point out where the
technology works and where it is going. Prototyping has been the technology’s biggest
application, thus the name rapid prototyping, and it remains a key category. The fastestgrowing application, however, is in the actual manufacturing of parts for final products. In
just 10 years, this important application has grown from almost nothing to more than 28%
of the total global product and service revenues, according to our research for Wohlers
Report 2013. The manufacturing of final parts, rather than prototyping, is where the
manufacturing money is, and it is the most significant part of AM’s future.
– Terry Wohlers: Wohlers Associates - 2013

Additive Manufacturing & 3DP [What is it?]
“Product created specifically to take advantage of
Additive Manufacturing’s benefits for final product”

Common Drivers For AM:
• Organically Designed Geometries
• Personalization/Customization
• Small Batch/Limited Quantities
• High Value/High Complexity Products
• Design/Weight/Strength Optimization

Additive Manufacturing [For Today @

]
Additive Manufacturing: Technologies
[SLA]

[FDM]
XXXX

[Jetting]

[SLS]
Additive Manufacturing: Industry Examples
SLA [Stereolithography]
SLA [Hearing Aids]
SLA [Custom Orthodontics]
Jetting[PolyJet & InkJet]
Jetting [FigurePrints]
Jetting [Disney]
Jetting [Surgical Planning Models]
Jetting [Special Effects]
Jetting [Wax Master Patterns]
Jetting [Architectural Models]
Jetting [Injection Tooling]
FDM [Fused Depostion Modeling]
FDM [Aerospace Ducts]
FDM [Assembly Jigs]
FDM (Unmanned Aircraft)
SLA

DMLS [Direct Metal Laser Sintering]
DMLS [Dental Implants]
DMLS [Hip Replacement Parts]
DMLS [Cranial Implants]
DMLS [Titanium Finger Implants
DMLS [Knee Implants]
DMLS [Optimized Hinge Design]
DMLS [Aerospace Engine & Rocket Engines]
SLS [Plastic Laser Sintering]
SLS [Video]
SLS [iPhone & iPad Cases]
SLS [Automotive Under Hood]

XXXX
SLS [Aerospace Ducts]
SLS [Prosthetic Fairings]
SLS [Athletic Footwear]
SLS [Surgery Drilling Guides]
SLS [Designer Furniture]
[SLS] Guitars by Olaf Diegel
SLS [Fashion]
SLS [Athletic Footwear]
Additive Manufacturing: The Future
Additive Manufacturing & 3D Printing: What’s Next?

•
•
•
•
•
•
•
•
•
•

New Disruptive Technologies
Revolutionary Technology Developments
Expanded Materials Pallettes
Larger Platforms & Higher Throughput
More Options For Tooling
Key Patents Expiration
Open Source Platform Options
More Aerospace Applications
Further FDA Approval For Implants
Low Cost Alternatives From Asia
Summary
Questions?

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When Additive Manufacturing and 3D Printing Makes Sense and When It Doesn’t